Mk6 JWRC fiesta cosworth
#4241
Baby Cheesus
iTrader: (4)
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Good progress Marc
Its a tamper evident seal, you brush it on and it dries hard. If the nut or bolt or whatever is loosened it will crack and you can see that its moved etc.
We use this stuff at work
http://uk.rs-online.com/web/p/epoxy-coatings/1965245/
Its a tamper evident seal, you brush it on and it dries hard. If the nut or bolt or whatever is loosened it will crack and you can see that its moved etc.
We use this stuff at work
http://uk.rs-online.com/web/p/epoxy-coatings/1965245/
#4243
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We're supposed to be done today mate but as always they have been busy lol really annoys me when people give bullshit timescales but what can you do lol
Going to aim to get the other 2 holes all welded up tomorrow if I have a good run at it with no set backs but we will see
Going to aim to get the other 2 holes all welded up tomorrow if I have a good run at it with no set backs but we will see
#4244
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Bit more done today
One more piece to go that needs a bit more jiggery to clear the seat
![Name: 22D16E47-9212-43D0-B7B5-0B72DCB05CD3_zpsaifiwhfe.jpg
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Props are all done and ready to collect so going to go get them tomorrow
front prop I had re made from 1 new piece and balanced and it needed 1 new joint
The rear section that I made needed a fair bit of work to get balanced up properly but that is all done too
One more piece to go that needs a bit more jiggery to clear the seat
![Name: 22D16E47-9212-43D0-B7B5-0B72DCB05CD3_zpsaifiwhfe.jpg
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Props are all done and ready to collect so going to go get them tomorrow
front prop I had re made from 1 new piece and balanced and it needed 1 new joint
The rear section that I made needed a fair bit of work to get balanced up properly but that is all done too
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
#4245
![Default](https://passionford.com/forum/images/icons/icon1.gif)
Bit more done today
One more piece to go that needs a bit more jiggery to clear the seat
![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/22D16E47-9212-43D0-B7B5-0B72DCB05CD3_zpsaifiwhfe.jpg)
![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/3419D222-5CC4-4465-A4C2-5AD06ABF6285_zpszujdxvsr.jpg)
Props are all done and ready to collect so going to go get them tomorrow
front prop I had re made from 1 new piece and balanced and it needed 1 new joint
The rear section that I made needed a fair bit of work to get balanced up properly but that is all done too![Top](https://passionford.com/forum/images/smilies/smile011.gif)
One more piece to go that needs a bit more jiggery to clear the seat
![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/22D16E47-9212-43D0-B7B5-0B72DCB05CD3_zpsaifiwhfe.jpg)
![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/3419D222-5CC4-4465-A4C2-5AD06ABF6285_zpszujdxvsr.jpg)
Props are all done and ready to collect so going to go get them tomorrow
front prop I had re made from 1 new piece and balanced and it needed 1 new joint
The rear section that I made needed a fair bit of work to get balanced up properly but that is all done too
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
Tig broken ?..
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
#4252
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Hi Ian
Tomorrow will see it all in paint, and the box properly sealed back together ready to go back in, then Monday I will machine a new cylinder mount for the Tilton
The only things that would not be done would be the attessa pump set up and potentially the exhaust but I was not planning on running the strip at pod anyway so if they are not done and the car drives then Il take it,
Worst case I have everything untouched to put the cossie box back in, which will take me a max of 3 hours, that's the handy thing about not touching the old props/clutch/grearbox mount or exhaust parts
What would the skyline gearbox be running with no pressure set up to the center diff?
Tomorrow will see it all in paint, and the box properly sealed back together ready to go back in, then Monday I will machine a new cylinder mount for the Tilton
The only things that would not be done would be the attessa pump set up and potentially the exhaust but I was not planning on running the strip at pod anyway so if they are not done and the car drives then Il take it,
Worst case I have everything untouched to put the cossie box back in, which will take me a max of 3 hours, that's the handy thing about not touching the old props/clutch/grearbox mount or exhaust parts
What would the skyline gearbox be running with no pressure set up to the center diff?
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M K (05-09-2015)
#4254
I've found that life I needed.. It's HERE!!
![Default](https://passionford.com/forum/images/icons/icon1.gif)
Awesome work, you got me thinking as well about making modified mounts and parts to be able to put the standard 4x4 cosworth box back in if ever i had to. Makes sense really.
#4255
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In theory I shouldn't ever have to but until I'm 100% happy with the skyline conversion I didn't want to chop anything up and the car not be useable, if a track day comes up and theres issues with the skyline box or I don't have the attessa pump in etc I can put the Cossie stuff back in
Once the attessa and controller etc are in I shouldn't need to swap back
Once the attessa and controller etc are in I shouldn't need to swap back
#4256
PassionFord Post Whore!!
iTrader: (3)
![Default](https://passionford.com/forum/images/icons/icon1.gif)
It would be nice but as we both have Cosworth gearbox tunnels I'm sorry but you will have to remove one of the gearbox mounting points from the tunnel to make the skyline gearbox fit . Mark did not have this problem as his gearbox tunnel is a one off so his mounts are in a diforent place to start with
#4259
I've found that life I needed.. It's HERE!!
![Default](https://passionford.com/forum/images/icons/icon1.gif)
I have cut out the floor to fit the GTR box and while i did 2 off the standard 4X4 cosworth mounting holes were cut out. So i will need to modify the gearbox mount as you said to mount the GTR box. I will hopefully use parts of the cosworth and GTR gearbox mountings.
Then when i put the standard 4X4 cosworth box in i will have to make a different custom gearbox mount using the same holes hopefully, and make it out of another cosworth and GTR mountings. something like this one.
![Name: 2012-01-28110754_zps942f6810.jpg
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Then when i put the standard 4X4 cosworth box in i will have to make a different custom gearbox mount using the same holes hopefully, and make it out of another cosworth and GTR mountings. something like this one.
![Name: 2012-01-28110754_zps942f6810.jpg
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#4262
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Sealed and stone chipped the underside, just needs a few hours to dry out before a bit of paint but paint coverage is not essential here as will be completely covered by heat shielding
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Got a bit of paint inside quickly as weather is turning shit,
Il have to leave this masked up till Monday then I will seal the welds properly and then give it another coat
![Name: E9C8062F-83AA-48B3-9783-19B65E9FFB84_zpsredqpm1a.jpg
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Not sure how well it will all match but the floor areas get grubby and battered quickly so in a few months you probably won't even notice
![Name: 3C329A58-CD8C-44AA-BD88-D9A6D8120FD7_zpsj1uuf4rm.jpg
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Got a bit of paint inside quickly as weather is turning shit,
Il have to leave this masked up till Monday then I will seal the welds properly and then give it another coat
![Name: E9C8062F-83AA-48B3-9783-19B65E9FFB84_zpsredqpm1a.jpg
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Not sure how well it will all match but the floor areas get grubby and battered quickly so in a few months you probably won't even notice
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
#4266
PassionFord Post Whore!!
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What's with all the silver tape?
Is it to blank off holes?
And did you buy pre cut circles?
I used the silver tape to cover holes inside my car but haven't seen anyone else do it? Is this a proper way of doing it?
Is it to blank off holes?
And did you buy pre cut circles?
I used the silver tape to cover holes inside my car but haven't seen anyone else do it? Is this a proper way of doing it?
#4267
![Default](https://passionford.com/forum/images/icons/icon1.gif)
Silver tape is used to cover all holes you don't want dirt and water etc getting in also it is great to go over heat proofing with as if you have decent stuff it sticks likes glue and stops edges of heat proofing from peeling and lifting
Used by most wrc teams
Used by most wrc teams
#4268
![Default](https://passionford.com/forum/images/icons/icon1.gif)
Ended up going over all welds with Tiger Seal as the brushable seam sealer was horrid, this is not the best or prettiest finish but it completely seals everything and is over paintable, and is how I done the entire underside
Maybe 1 day il get the car re painted and then properly dress all the welds nicely and re seal but with everything still in the car I was worried about the grinding sparks and everything
Colour match is clearly visible but when all floor plates are re cut and back in you won't notice that much
Function over form
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![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/ACCC2603-2C58-4ABE-A88A-6AF517D048BD_zpssevb4lbz.jpg)
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Re shielded the new tunnel cut outs but ran out of tape to cover the left side in the picture so will finish when I get some more
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Maybe 1 day il get the car re painted and then properly dress all the welds nicely and re seal but with everything still in the car I was worried about the grinding sparks and everything
Colour match is clearly visible but when all floor plates are re cut and back in you won't notice that much
Function over form
![Name: 82CC106A-C32C-4752-94A3-09037A907872_zpsqbwrblub.jpg
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![](http://img.photobucket.com/albums/v104/CHICKAROO/MK6%20FIESTA%20JWRC%20COSWORTH%20PROJECT/ACCC2603-2C58-4ABE-A88A-6AF517D048BD_zpssevb4lbz.jpg)
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Re shielded the new tunnel cut outs but ran out of tape to cover the left side in the picture so will finish when I get some more
![Name: 0487309F-0D9F-4E9C-AE03-858DEC57E5CA_zps0ba2hyob.jpg
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#4272
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Hi mate
Monday 2nd November is brands hatch performance ford track day
Monday 9th is snetterton 300 circuit track day
Get booked up![Top](https://passionford.com/forum/images/smilies/smile011.gif)
Not started on clutch set up yet
Tomorrow I'm putting the Cossie box and stuff back in for the weekend for pod
Then rest of week il do the skyline clutch set up etc
Monday 2nd November is brands hatch performance ford track day
Monday 9th is snetterton 300 circuit track day
Get booked up
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
Not started on clutch set up yet
Tomorrow I'm putting the Cossie box and stuff back in for the weekend for pod
Then rest of week il do the skyline clutch set up etc
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
#4274
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Done the clutch set up today
Checked the measurements and worked out I needed a spacer of 10.5mm so machined up a new 1 as I did not want to modify my Cossie mt75 one
Then once that was done I had to figure out how to secure the spacer so I utilised the original clutch mount bracket, cut up a bit of billet, drilled it and welded it to the spacer
All worked out perfect and after some careful clamping and welding it sits perfectly over the nose piece with zero tilt as far as I can see
Anyway let the pics show the story
![Name: CC527FC0-8D9B-4C28-AFB7-602BD2014401_zpsiqfuucyl.jpg
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Box ready to be fitted
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Will fit the box tomorrow hopefully
Thanks
Marc
Checked the measurements and worked out I needed a spacer of 10.5mm so machined up a new 1 as I did not want to modify my Cossie mt75 one
Then once that was done I had to figure out how to secure the spacer so I utilised the original clutch mount bracket, cut up a bit of billet, drilled it and welded it to the spacer
All worked out perfect and after some careful clamping and welding it sits perfectly over the nose piece with zero tilt as far as I can see
Anyway let the pics show the story
![Name: CC527FC0-8D9B-4C28-AFB7-602BD2014401_zpsiqfuucyl.jpg
Views: 288
Size: 359.2 KB](https://passionford.com/forum/attachments/restorations-rebuilds-and-projects/28388d1501277933-mk6-jwrc-fiesta-cosworth-cc527fc0-8d9b-4c28-afb7-602bd2014401_zpsiqfuucyl.jpg)
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Box ready to be fitted
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Will fit the box tomorrow hopefully
Thanks
Marc
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#4276
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Looking good.
Where is the best place to get the silver tape? I wouldn't mind doing my tunnel before I put the box back in.
Where is the best place to get the silver tape? I wouldn't mind doing my tunnel before I put the box back in.
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Have you not had to swap the plates to skyline splines? I thought they were different to the Cossie ones?
Last edited by Caddyshack; 08-09-2015 at 07:26 PM.
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I actually mis read who the poster was and thought MK had forgotten to swap to Datsun splines.