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1963 Mini Rust Bucket - Ted

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Old May 18, 2009 | 08:28 PM
  #41  
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I'm amazed that thing didn't just fold in half under its own weight with that rust! I'm glad for your sake its only small
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Old May 20, 2009 | 05:23 PM
  #42  
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Your not the only whoes wonder why it didn't fall in half lol

Not much to show for the past few days as its all just grinding back welds etc, but I did make another large hole in the car


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Old May 24, 2009 | 07:12 PM
  #43  
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A bit of a lazy weekend but some work has been done

N/S/R wing fitted



Cut a hole accross the back



Be a bit rude not to fill it though



Just got to fit valance to complete the back end

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Old May 25, 2009 | 10:17 AM
  #44  
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wow theres me just doing a nice little 91 1000 auto which needs nothing other than a paint job then i cme across this so glad all i got to do is strip it down and build it back up lol coming along nicely will be excellent when done good luck with it
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Old May 25, 2009 | 10:34 AM
  #45  
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awsome amount of work gone into this!
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Old May 25, 2009 | 11:05 PM
  #46  
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thats the last time i moan about having to patch up a little hole of rust! very inspirational work! just shows what is possible. great stuff
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Old May 26, 2009 | 11:41 AM
  #47  
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Fantastic efforts!!! I'm quite keen to get hold of a Mini project at some stage, do it up for the missus as she absolutely loves them!

Not sure I'd be anywhere NEAR brave enough to take on something in that kind of state though!!!
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Old May 28, 2009 | 05:05 PM
  #48  
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I follow this topic!

good luck with your car
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Old May 28, 2009 | 05:24 PM
  #49  
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Looks in a similar state to my mini

I now understand that old saying 'a work man always blames his tools' because they are doing all the work in the pictures
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Old Jun 9, 2009 | 07:28 AM
  #50  
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Ooops I've made another big hole in it




And found another awkward rusty bit

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Old Jun 9, 2009 | 09:17 AM
  #51  
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Great progress mate
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Old Jun 12, 2009 | 02:51 PM
  #52  
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Bulkhead repairs, sorry I forgot to pics of the inside



Inner wing going on



A post and front wing alignment, thats the drivers side nearly completed - woohoo


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Old Jun 16, 2009 | 05:49 PM
  #53  
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A post strengthener fitted and A panel nearly finished




Still the top of the A panel to complete



Door step replaced



Just some showing off pics lol





And finally a pic of the n/s A post

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Old Jun 20, 2009 | 03:59 PM
  #54  
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Not much done on Ted today as the Gooon needed some work but one of rear bins is in

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Old Jun 20, 2009 | 05:05 PM
  #55  
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Fantastic work
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Old Jun 22, 2009 | 05:39 PM
  #56  
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Thanks all for the kind words

Not much tonight, just repairing the hole that was cut into the floor for the remote gearstick. This won't be required as its going back to a magic wand

Before



Repair piece bent to shape



Welded in, excuse the messy welding tonight

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Old Jun 22, 2009 | 05:48 PM
  #57  
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put some work in to this bud, gona be super retro cool when its done
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Old Jun 22, 2009 | 06:04 PM
  #58  
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absolutely amazing work pal, im in middle of doing a mini in between all my other work! your skills are second to none mate, will be a cracker when finished!
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Old Jun 24, 2009 | 06:03 PM
  #59  
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Teeny weeny bit more done

O/S A panel top closed up



O/S B pillar shaped to fit door



N/S Door step done



Floor cleaned and protected



N/S inner wing started


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Old Jul 13, 2009 | 05:58 PM
  #60  
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Repairing the damper mount

Carefully remove the outer skin



As you can see the inner skin only needed a clean



Its then painted internally and allow to dry whilst I make up the repair piece. This is then painted on the backside and welded into place remembering to redo the spot welds to the inner skin



Grind it back, paint and your done



I also made a start on the inner wing repairs



THen I started work on the A post and as no panels are available to buy I'm having to make the repairs panels up

First job is to make a big hole



Then templates, note I'm joining the repairs in line with the dash cross member so its hidden from inside



First part made and welded into place



These 4 parts are also required to help fill in the hole



And to repair this
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Old Jul 13, 2009 | 06:37 PM
  #61  
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ur off ya cake m8 lol hope after all this welding ur puting a big engine in!!
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Old Jul 13, 2009 | 07:17 PM
  #62  
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Mmmm YB mini
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Old Jul 14, 2009 | 12:45 AM
  #63  
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Good on Ya Mate,
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Old Jul 14, 2009 | 08:59 AM
  #64  
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Originally Posted by Ratty
Mmmm YB mini
that or a zetec ,or 2ltr 16v vauxhall m8 had 1 them,keep the work going top metal work ur a brave man doing al that
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Old Jul 17, 2009 | 03:47 PM
  #65  
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I had the day off work so I had a little time to play with the Mini.

A post



N/S/F floor



Bulkhead repair



Last piece of the inner wing



Completed inner wing




Then I removed the dash rail and repaired the upper A post




Finally test fitted the new dash rail

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Old Jul 18, 2009 | 10:12 AM
  #66  
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Top work mate.Its well rotton.It just goes to show that any car can be saved.
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Old Jul 18, 2009 | 04:48 PM
  #67  
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Cheers Glenny

Scuttle, dash rail, A panel strengthner and A panel done

Sorry about quality of pics



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Old Jul 24, 2009 | 10:27 PM
  #68  
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top work fella i want another mini now!
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Old Aug 31, 2011 | 07:22 AM
  #69  
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Holy thread revival

Brett has nearly completed the engine build for the N/A MK1 project

Sneak preview of the Spec and build

1046cc
10.5:1 comp ratio
MD266 cam
Balanced bottom end
Lightened flywheel
Ported 12G295 with large valves
1.3:1 rockers
Offset keys for timing
Megasquirt staged sequential fuel injection

Aiming for around 70bhp and 50+mpg

All credit to Brett Sims Motorsport





Gearbox is the hybrid Guessworks magic wand box with A+ gearsets and cross pin diff
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Old Aug 31, 2011 | 08:43 AM
  #70  
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Great work, i'm doing similar myself but no where near as much bodywork required.

You should get yourself over to here http://mk1-forum.net/index.php

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Old Aug 31, 2011 | 03:31 PM
  #71  
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before you started, that made one of my mk1 fezzies look mint!

Top work
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Old Jul 16, 2015 | 01:10 PM
  #72  
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After years of sitting on my arse....

I'll just leave this here

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Old Jul 16, 2015 | 10:09 PM
  #73  
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Stunning! I've had 3 and a friend wants me to get another so me and him both have them lol
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