Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

2WD Saph Cossi -- Saunamökki --

Thread Tools
 
Search this Thread
 
Old 05-01-2009 | 12:41 AM
  #1  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default 2WD Saph Cossi -- Saunamökki --

Cheers lads, I thought I might share my pride with you and also get a project thread of my Saph up here.

Bought it from a fella near Stuttgart in April 2008.

Here's some pics of when I drove it home:













The spec it already had:

- 803 greens
- Stage 2 Bayjoo chip
- Dump Valve
- Samco Boost hoses
- 2,5" Supersprint GR A exhaust (approved by german TÜV )
- Wolf suspension kit (Bilstein Dampers, E&W springs)
- OMP front strut brace
- PU bushes
- Wolf 17" wheels
- Wolf Dash
- Boost, oil pressure and temperature gauges
- Momo racing steering wheel







Bought the car with a blown gasket, so started ordering parts from UK straight away:











Some parts I got from other sources:







Then work began and first of all everything was taken apart and cleaned:

Before:



After:




After that I brought the car to a mate to get the engine taken apart and give it a full rebuild with all the new parts.















Soon more parts arrived:










Fitted all new sensors, distributor and dizzy cap sourced from Matt Lewis.


The MSD chip also arrived in nearly no time:




During painting of the rocker cover:




New mounting for the amal valve:



Also refitted amber lights:





Slowly everything is coming together:




Rocker cover finished and mounted with cometic gasket and new half moon seals:





Also got the samco vacuum tubing:



Ready to start to a new life:





Did all this within about 2 month and the car fired up really nice first time turning the around the key.



Here's some pics of 2 meets I attended in summer:










After the original turbo damper decided to let go on a full speed run, I had to order this earlier than originally planned:





Did about 4000 km after the rebuild this summer without any major problems, so I'm a bit proud since I did almost everything myself.

Since its now deep winter in bavaria the car is off the road since november and I have time to make some small changes here and there until the new season begins in april again:

New tyres to fit for next summer: Yokohama Parada Spec2 215/40-17



Gearbox and Diff oils will also be changed in winter:



Some more pics of the engine bay:







Until now theres not much happened since its freezing cold in our shed.
Took the wheels off to get them powder coated:









Not a light wheel at all...



Also got this last week:

SpecR breather system



Ford Ranger CD Radio



Still have a long list of small things to do this winter.

...more to come soon...thanks a lot for the attention... 8)

Last edited by DaveCrack; 06-06-2014 at 10:15 AM.
Old 05-01-2009 | 06:06 AM
  #2  
Twins's Avatar
Twins
15K+ Super Poster!!
iTrader: (18)
 
Joined: Sep 2004
Posts: 18,043
Likes: 118
From: ESSEX
Default

Great work there ,love the garage ,lots of room
Old 05-01-2009 | 09:06 AM
  #3  
KSA-Cossie's Avatar
KSA-Cossie
Professional Waffler
iTrader: (4)
 
Joined: May 2004
Posts: 25,439
Likes: 19
From: Shutting down jap crap
Default

Nice saph to start with m8,looks even better now.
Old 05-01-2009 | 01:44 PM
  #4  
bigryrs's Avatar
bigryrs
RSHoleinator
iTrader: (10)
 
Joined: Jul 2007
Posts: 4,840
Likes: 37
From: Scotland
Default

love what youve done with the engine bay mate it looks well nice especially the rocker cover in white with green logo and love the fresh looking 3dr in the background is that urs as well
Old 05-01-2009 | 03:52 PM
  #5  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Thanks for your comments guys! The 3dr is my mates car.



Old 05-01-2009 | 05:19 PM
  #6  
Jumbo's Avatar
Jumbo
Regular Contributor
 
Joined: Aug 2005
Posts: 284
Likes: 0
From: Midlands
Default

That is an excellent transformation. I don't know why, but that lime green and white really looks good together!! Well done and keep the updates coming
Old 05-01-2009 | 06:03 PM
  #7  
RS-Stian's Avatar
RS-Stian
www.fordclubnorway.no
iTrader: (1)
 
Joined: Sep 2005
Posts: 597
Likes: 1
From: Norway
Default

That's one tight saph you got their mate, love it! Amber look does the trick on white cossies that's for sure. May I ask where you bought the turbo damper?
Old 05-01-2009 | 06:15 PM
  #8  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Thanks Stian! Also read your project thread and really love it! White Saphs all the way ...

Got the turbo damper from GGR.
Old 05-01-2009 | 07:23 PM
  #9  
costina's Avatar
costina
Live long and prosper!!
iTrader: (1)
 
Joined: Aug 2005
Posts: 9,158
Likes: 372
From: area 51
Default

Very nice mate glad to see you put the ambers back on
Old 05-01-2009 | 07:35 PM
  #10  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Ambers look soooo much better imo
Old 05-01-2009 | 09:43 PM
  #11  
RS-Stian's Avatar
RS-Stian
www.fordclubnorway.no
iTrader: (1)
 
Joined: Sep 2005
Posts: 597
Likes: 1
From: Norway
Default

Originally Posted by DaveCrack
Thanks Stian! Also read your project thread and really love it! White Saphs all the way ...

Got the turbo damper from GGR.
Great, thanks a lot! I took a look at their webpage but I guess it's not a genuine Ford damper? Haven't seen those before.
Old 05-01-2009 | 09:46 PM
  #12  
Glenn_'s Avatar
Glenn_
Glennvestite
iTrader: (1)
 
Joined: Jul 2006
Posts: 62,764
Likes: 1,044
From: Darlington county durham
Default

Nice saff mate.
Old 05-01-2009 | 10:01 PM
  #13  
clarke5700's Avatar
clarke5700
YES I KNOW I CANT SPELL
 
Joined: Mar 2008
Posts: 5,271
Likes: 0
From: chingford e4
Default

very nice mate i must say lol is that a shed or garage?
Old 05-01-2009 | 10:32 PM
  #14  
AGAR-COSWORTH's Avatar
AGAR-COSWORTH
Redumbdancy
 
Joined: May 2004
Posts: 4,882
Likes: 1
From: Aberdeen / Glasgow
Default

Looks like a nice one - you've done very well with it doing all the work yourself too.
Old 05-01-2009 | 10:53 PM
  #15  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Originally Posted by RS-Stian
Great, thanks a lot! I took a look at their webpage but I guess it's not a genuine Ford damper? Haven't seen those before.
Dont think they sell the genuine Ford item, but its built the same as the ones that were in RS500s I guess. Works pretty well from my experience.
Old 05-01-2009 | 11:05 PM
  #16  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Originally Posted by clarke5700
very nice mate i must say lol is that a shed or garage?
well its more a shed than anything else...





used to have a better place but had to leave it beginning of last year:











Old 05-01-2009 | 11:16 PM
  #17  
righthooker's Avatar
righthooker
PassionFord Post Whore!!
 
Joined: Jun 2003
Posts: 4,349
Likes: 1
From: middlesbrough
Default

looking well nice mate, i had my 3 door in Augsburg for 3 years till 2003, not many cossiesn around.Stutgart area there are few, Goettler did hill climbs iirc.
There is also a guy in Augsburg called Kaminski, builds mk1 and 2 escorts , with yb`s in em .
Have fun in the summer mate lol
Old 05-01-2009 | 11:39 PM
  #18  
Kezmo's Avatar
Kezmo
Wahay!! I've lost my Virginity!!
 
Joined: May 2004
Posts: 68
Likes: 0
From: Stockholm, Sweden
Default

Nice garage!
Old 05-01-2009 | 11:47 PM
  #19  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Right, there's a few cossis around Stuttgart area. Mine was a demo car from Ford dealer and ex DTM (touring car) driver Roland Asch. Still have the signature steering wheel and sticker on the car. Last owner had it for 17 years and only drove it in summer, so its pretty mint.
Old 06-01-2009 | 11:12 AM
  #20  
Mike Kerbey's Avatar
Mike Kerbey
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jan 2008
Posts: 974
Likes: 0
From: Crawley, West Sussex
Default

very nice, absolutly love that cam cover!!
Old 08-01-2009 | 10:14 AM
  #21  
Ade's Avatar
Ade
Fast Ford snapper
 
Joined: May 2005
Posts: 2,641
Likes: 10
From: Glasgow
Default

Very nice Saph! Are you staying with stage 2 power?
Old 08-01-2009 | 11:35 AM
  #22  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Its kinda stage 2+ since the turbo has a bigger compressor housing with a T35 compressor wheel. But might go for L8, Siemens 55lbs and a bigger turbo next winter. Not sure yet. Its already a lot of fun going out with it embarassing M3s etc...
Old 16-01-2009 | 03:27 PM
  #23  
PeterRST's Avatar
PeterRST
Don't mention ze Vor
iTrader: (1)
 
Joined: Feb 2006
Posts: 2,596
Likes: 0
From: Germany
Default

Originally Posted by righthooker
looking well nice mate, i had my 3 door in Augsburg for 3 years till 2003, not many cossiesn around.Stutgart area there are few, Goettler did hill climbs iirc.
There is also a guy in Augsburg called Kaminski, builds mk1 and 2 escorts , with yb`s in em .
Have fun in the summer mate lol
Did you use to live here then? I'm 30 miles away from Augsburg. That Kaminski guy is doing slaloms in his MkII RS2000 aswell, isn't he?

http://www.amc-burgau.de/Bilder/pfin...8/100_0129.JPG
Old 16-01-2009 | 03:32 PM
  #24  
PeterRST's Avatar
PeterRST
Don't mention ze Vor
iTrader: (1)
 
Joined: Feb 2006
Posts: 2,596
Likes: 0
From: Germany
Default

Oh, and that's a stunning Saff you've got there Dave. The 3dr looks a right minter, too!

Number plates are well cool, I've got CO551 reserved for me in my Landkreis.

I've got an account on the SFD board aswell, btw.
Old 16-01-2009 | 04:01 PM
  #25  
craig2351's Avatar
craig2351
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Oct 2008
Posts: 526
Likes: 0
From: chester
Default

awsome work mate, keep up the gud work
Old 16-01-2009 | 04:33 PM
  #26  
Pete frst's Avatar
Pete frst
I've found that life I needed.. It's HERE!!
 
Joined: Jan 2007
Posts: 1,445
Likes: 2
From: sussex
Default

nice moter,great shed....................lol
Old 17-01-2009 | 01:15 AM
  #27  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Thanks lads!

Peter whats your nick on SFD? Your going to any meets or shows this year in your RST?
Old 17-01-2009 | 11:21 AM
  #28  
PeterRST's Avatar
PeterRST
Don't mention ze Vor
iTrader: (1)
 
Joined: Feb 2006
Posts: 2,596
Likes: 0
From: Germany
Default

Originally Posted by DaveCrack
Thanks lads!

Peter whats your nick on SFD? Your going to any meets or shows this year in your RST?
My nick is - errr - Peter...

Don't know about the meets yet. The RST is not registered at the moment.
Old 17-01-2009 | 11:32 AM
  #29  
Adam R4's Avatar
Adam R4
British Rally Snapper
 
Joined: Jul 2008
Posts: 376
Likes: 0
From: Wigan
Default

Top Shed!
Old 17-01-2009 | 07:54 PM
  #30  
tabetha's Avatar
tabetha
20K+ Super Poster.
 
Joined: Jul 2006
Posts: 24,596
Likes: 3
From: uk
Default

Ein sehr schones auto, you have there, I like the ambers better as well, lucky you with the a/bahns too!!
Glad your flying the cossie flag and kicking those M3 boys.
tabetha
Old 18-01-2009 | 09:19 PM
  #31  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Thanks for your comments lads! Really appreciate it!

Just got some pics of my fresh powder coated wheels:







Think the color will fit the car really nice!
Old 19-01-2009 | 01:16 AM
  #32  
andycosworth's Avatar
andycosworth
I've found that life I needed.. It's HERE!!
iTrader: (1)
 
Joined: Apr 2005
Posts: 1,355
Likes: 0
From: North Wales
Default

great rebuild m8 lovin ur shed
Old 02-03-2009 | 01:02 PM
  #33  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

My wheels already arrived here in time:








And I got some other parts a few weeks ago. Thanks a lot to Phil from Carbon delight! Great work you did here!!








Old 02-03-2009 | 02:25 PM
  #34  
RSRoy's Avatar
RSRoy
I've found that life I needed.. It's HERE!!
 
Joined: Mar 2007
Posts: 1,057
Likes: 0
From: The Netherlands
Default

Good looking Sapph you have mate. That 3door also is looking very good!
Old 14-05-2009 | 10:49 PM
  #35  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Car is already up and running. Here`s what happened in the meantime:

Got new discs all round:





New piping


New brake fluid


Also got new calipers all round and painted them straight black:



















Some spares:




New oil feed line with pre filter:


Ordered 2 new Stack instruments to compliment the others I already had and get rid of the odd looking motometer gauges.



Then went fitting the lot:








Got some hoses and fittings for the SpecR breather system:





Fitted:







Also did some heat wrapping since the original heat shield wouldnt fit anymore:



Here are the goodies I got brand new from Pete / Spec R:















Really love the quality and finish of his work!!!!

And heres the outcome for this season:






Last edited by DaveCrack; 14-05-2009 at 11:04 PM.
Old 15-05-2009 | 12:24 AM
  #36  
Rollin Rides's Avatar
Rollin Rides
Anyting forsale let me no
 
Joined: Jul 2006
Posts: 461
Likes: 0
From: hertFORDshire
Thumbs up

[/QUOTE]

any more pics of the escort in the back ground?
Old 15-05-2009 | 09:49 AM
  #37  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Pics were made at a meeting beginning of this month:

















Old 15-05-2009 | 10:09 AM
  #38  
Mike Kerbey's Avatar
Mike Kerbey
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jan 2008
Posts: 974
Likes: 0
From: Crawley, West Sussex
Default

Looks top mate! well done
Old 18-05-2009 | 11:56 PM
  #39  
DaveCrack's Avatar
DaveCrack
Thread Starter
Too many posts.. I need a life!!
iTrader: (1)
 
Joined: Jul 2007
Posts: 662
Likes: 7
From: Munich/GER
Default

Heres some new pics of my Saph from last weekend. Hope you like it!

























Old 19-05-2009 | 07:06 AM
  #40  
RS-Stian's Avatar
RS-Stian
www.fordclubnorway.no
iTrader: (1)
 
Joined: Sep 2005
Posts: 597
Likes: 1
From: Norway
Default

Cracking saph mate, looks stunning



All times are GMT. The time now is 10:56 PM.