Black ERST
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Too many posts.. I need a life!!
Joined: Jun 2007
Posts: 855
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From: Lincoln / Notts / Leeds
Hi Guys, after floating around on this site for a while now I thought it was about time I got my act together and started a thread for my Escort.
This is my third car, first being a rover 200
and my current daily driver my 106 Quiksilver, which this will hopefully take over its duty to haul me to work and back. The 106 and the rover were both bargains and served me well, but aren’t really anything special - especially the rover
. Hence the purchase of the RS..
Two good mates of mine, Danny and Ash, who I both worked with for a couple of years (and are on here) both have escort turbo’s and their cars are the reason why I have fallen in love with the old mk3 & mk4 escorts, Ash (aka 193bhp s1) who has a WIP series one running 190+bhp with ‘aerodynamic’ brown holes, there clearly to aid cooling, and Danny (Lincolndanny), who most of you may know for building a minty mint silver Bonus turbo, and then there’s the rest of his bonus collection, but the page isn’t long enough to list all of those!
Anyway, back to mine, the original idea was to find a shitter of an RS with a good condition engine and a mint Bonus or Popular and chuck the turbo lump into it and run as a sleeper for a few months. However after buying the donor, which seemed to run ok (which is god dam surprising as when I got her home I found a couple of the boost hoses without any jubilee clips holding them on!!), I found that all of the descent condition base model mk4’s had disappeared over night, and the ones I did find were overpriced for the condition. So I thought sod it, and made a start at rescuing the one I already had from the dreaded rot, figuring that I could make this one bigger and better building it from the ground up knowing that all of the work done to her wasn’t bodged.
When I bought the car there was a few extras such as the SFS hoses, Collins actuator, Pace I/C, full Magnex exhaust and a few other new bits and pieces, making it a bit of a bargain for the price as well so wasn’t too bothered about spending a bit of cash on fixing the outside up.
Anyway onto the bit everyone loves, the pics.
Here is my new pride and joy, a black 1988 Ford Escort RS Turbo:



My favourite pic of her so far, love the way she sits with the little 3” magnex poking out.

And the engine, after taking the metering unit and cross over off once I had decided what I was going to do with her.

This is the first time I have ever taken on a project of this size and should be a great way to learn a few new things.
Stay posted for an update very soon!
CheeRS
James
This is my third car, first being a rover 200
. Hence the purchase of the RS..Two good mates of mine, Danny and Ash, who I both worked with for a couple of years (and are on here) both have escort turbo’s and their cars are the reason why I have fallen in love with the old mk3 & mk4 escorts, Ash (aka 193bhp s1) who has a WIP series one running 190+bhp with ‘aerodynamic’ brown holes, there clearly to aid cooling, and Danny (Lincolndanny), who most of you may know for building a minty mint silver Bonus turbo, and then there’s the rest of his bonus collection, but the page isn’t long enough to list all of those!
Anyway, back to mine, the original idea was to find a shitter of an RS with a good condition engine and a mint Bonus or Popular and chuck the turbo lump into it and run as a sleeper for a few months. However after buying the donor, which seemed to run ok (which is god dam surprising as when I got her home I found a couple of the boost hoses without any jubilee clips holding them on!!), I found that all of the descent condition base model mk4’s had disappeared over night, and the ones I did find were overpriced for the condition. So I thought sod it, and made a start at rescuing the one I already had from the dreaded rot, figuring that I could make this one bigger and better building it from the ground up knowing that all of the work done to her wasn’t bodged.
When I bought the car there was a few extras such as the SFS hoses, Collins actuator, Pace I/C, full Magnex exhaust and a few other new bits and pieces, making it a bit of a bargain for the price as well so wasn’t too bothered about spending a bit of cash on fixing the outside up.
Anyway onto the bit everyone loves, the pics.
Here is my new pride and joy, a black 1988 Ford Escort RS Turbo:



My favourite pic of her so far, love the way she sits with the little 3” magnex poking out.

And the engine, after taking the metering unit and cross over off once I had decided what I was going to do with her.

This is the first time I have ever taken on a project of this size and should be a great way to learn a few new things.
Stay posted for an update very soon!
CheeRS
James
Thread Starter
Too many posts.. I need a life!!
Joined: Jun 2007
Posts: 855
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From: Lincoln / Notts / Leeds
Cheers guys
,
Im thinking of a full resto, full respray, with healthy power, fully polybushed and lowered over some Comp's - TH's maybe or cossie wheels. Was also thinking about the possibility of S1 arches and maybe '90 spec bumper...but there's plenty of time to think about that.
Can't wait to crack on, but i can only work on her at weekends as she's back home in Lincoln and i'm working in Leeds at the minute which is gutting
Im thinking of a full resto, full respray, with healthy power, fully polybushed and lowered over some Comp's - TH's maybe or cossie wheels. Was also thinking about the possibility of S1 arches and maybe '90 spec bumper...but there's plenty of time to think about that.
Can't wait to crack on, but i can only work on her at weekends as she's back home in Lincoln and i'm working in Leeds at the minute which is gutting
Thread Starter
Too many posts.. I need a life!!
Joined: Jun 2007
Posts: 855
Likes: 0
From: Lincoln / Notts / Leeds
Been silly busy at work lately but have finally found some time to write a bit of an update of the progress over the last few weeks!
Bumper off:

Showing the first signs of rust

So got her tucked away in the garage and started stripping her down to a bare shell (sorry about the crappy night shots):

Loom all labelled up and ready to come out:

Kit off, showing some more signs of rust

The harder i look the more i find

And a gaping hole in the sill


Back to the engine bay;
Intercooler, rad and hoses off

Revealing more bodges; unplugged sensors & bodged rad mounting bracket consisting of various sized washers. And look at all of that oil & grime, nice thick sludge coating the gear box and around the sump/bottom of the block.


On a brighter note...i got a free Snap On spanner

Almost ready to drop the engine out, oil drained, manifold, turbo and rest of the exhaust off:

That's all the progress so far, the engines coming out this weekend and i've already started buftying up a few bits and pieces in preparation for the rebuild.
Ooh i also bought this from a chap that used come into Halfords alot as it was a bargain, but needs a bit of tidying up:

and i also bought this
:

On the hunt for a compressor and a MIG, just not too sure what i'll go for, time for more spendage at the weekend then...Atleast i'll be able to crack on over Christmas and hopefully see some of next years shows.



CheeRS
James
Bumper off:

Showing the first signs of rust


So got her tucked away in the garage and started stripping her down to a bare shell (sorry about the crappy night shots):

Loom all labelled up and ready to come out:

Kit off, showing some more signs of rust


The harder i look the more i find

And a gaping hole in the sill


Back to the engine bay;
Intercooler, rad and hoses off

Revealing more bodges; unplugged sensors & bodged rad mounting bracket consisting of various sized washers. And look at all of that oil & grime, nice thick sludge coating the gear box and around the sump/bottom of the block.


On a brighter note...i got a free Snap On spanner


Almost ready to drop the engine out, oil drained, manifold, turbo and rest of the exhaust off:

That's all the progress so far, the engines coming out this weekend and i've already started buftying up a few bits and pieces in preparation for the rebuild.
Ooh i also bought this from a chap that used come into Halfords alot as it was a bargain, but needs a bit of tidying up:

and i also bought this
:
On the hunt for a compressor and a MIG, just not too sure what i'll go for, time for more spendage at the weekend then...Atleast i'll be able to crack on over Christmas and hopefully see some of next years shows.



CheeRS
James
Last edited by Jimmyc; Nov 25, 2008 at 09:17 PM.
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Thread Starter
Too many posts.. I need a life!!
Joined: Jun 2007
Posts: 855
Likes: 0
From: Lincoln / Notts / Leeds
Been a while since i last updated this, but made some slow progress.
Engine is now out, look at the state of that bay

Interior out, all bar the headliner and door cards


Carpet and matting remain for comfort whilst stripping out the last few bits and pieces. No pics of what lies beneath,but doesn't look good (I'll upload some pics of the rot at a later date).
All panels stacked up in the boot waiting to be stored, im running out of room in the garage

Don't worry the Recaro under all the junk is hammered so can't harm it, all the mint interior is tucked away in the loft
Got a week off work coming up to crack on with some welding (not ordered a welder yet - could be a productive week off
) so ordering a few tools to make my life a bit easier whilst out in the garage.
Got a nice big twin 500W Halogen site lamp coming, along with some wire wheels and cutting discs for the grinder, a daft amount of degreaser WD40's and paint stripper etc., new welding gloves, welding clamps and a small fire extinquisher just in case.
If anyone has any suggestions for anything else that'll make my life easier over the next week working on the car i'm all ears.
CheeRS James
Engine is now out, look at the state of that bay

Interior out, all bar the headliner and door cards


Carpet and matting remain for comfort whilst stripping out the last few bits and pieces. No pics of what lies beneath,but doesn't look good (I'll upload some pics of the rot at a later date).
All panels stacked up in the boot waiting to be stored, im running out of room in the garage


Don't worry the Recaro under all the junk is hammered so can't harm it, all the mint interior is tucked away in the loft

Got a week off work coming up to crack on with some welding (not ordered a welder yet - could be a productive week off
) so ordering a few tools to make my life a bit easier whilst out in the garage.Got a nice big twin 500W Halogen site lamp coming, along with some wire wheels and cutting discs for the grinder, a daft amount of degreaser WD40's and paint stripper etc., new welding gloves, welding clamps and a small fire extinquisher just in case.
If anyone has any suggestions for anything else that'll make my life easier over the next week working on the car i'm all ears.

CheeRS James
Was going to do the same but witha lack of garage,space and skills i didnt bother.Couldnt find any decent shells either so managed to get a cheap xr3i cabby in same colour so transferring all the bits to that. Gonna see if i can rent a garage for a couple of weeks to sort the engine transplant out as a bit cold outside!!! Been trying to get kit,bonnet,interior and a few rusty bits sorted on the cab but its just too cold outside!!!! I NEED A GARAGE!!!!
Thread Starter
Too many posts.. I need a life!!
Joined: Jun 2007
Posts: 855
Likes: 0
From: Lincoln / Notts / Leeds
Lol, I get that feeling too..
You don't learn if you don't try
What happend to your RS, last i read you had made some real progress, and started to look really good! Looked like you had a good project there.
Too true about the garage, freezing out at this time of year, even cold enough in the garage to warrant double layers and a portable heater, so sod working outside.
I was wondering how long it would be until i got offers made on the protectors...you win a prize!
But sorry i'm going to keep hold of them, they're pretty mint, only thing wrong with them is a bit of algae which should just wipe off, and i love the way they look on the S2.
Just out of curiosity, whats the going rate on them at the minute?
Was going to do the same but witha lack of garage,space and skills i didnt bother.Couldnt find any decent shells either so managed to get a cheap xr3i cabby in same colour so transferring all the bits to that. Gonna see if i can rent a garage for a couple of weeks to sort the engine transplant out as a bit cold outside!!! Been trying to get kit,bonnet,interior and a few rusty bits sorted on the cab but its just too cold outside!!!! I NEED A GARAGE!!!!
What happend to your RS, last i read you had made some real progress, and started to look really good! Looked like you had a good project there.
Too true about the garage, freezing out at this time of year, even cold enough in the garage to warrant double layers and a portable heater, so sod working outside.

But sorry i'm going to keep hold of them, they're pretty mint, only thing wrong with them is a bit of algae which should just wipe off, and i love the way they look on the S2.

Just out of curiosity, whats the going rate on them at the minute?

But sorry i'm going to keep hold of them, they're pretty mint, only thing wrong with them is a bit of algae which should just wipe off, and i love the way they look on the S2.

Just out of curiosity, whats the going rate on them at the minute?
so i spose about 50-70 quid for a mint set? that'd be my guess. what prize do i win; a set of headlight protectors? cheers for the reply though mate
im pretty sure that 4 spoke rs wheel used to be mine, i sold it beggining of november, due to it being fitted with a S1 horn centre, the 3 little black spots on the right, the paint coming of the left hand side and the stitching coming apart is a give away, how much did you pay for it?
Thread Starter
Too many posts.. I need a life!!
Joined: Jun 2007
Posts: 855
Likes: 0
From: Lincoln / Notts / Leeds
im pretty sure that 4 spoke rs wheel used to be mine, i sold it beggining of november, due to it being fitted with a S1 horn centre, the 3 little black spots on the right, the paint coming of the left hand side and the stitching coming apart is a give away, how much did you pay for it?
Cost a touch over £30
Now then!
Long time no speak..You still got the estate?
I will gladly take you up on that offer, you doing anything at the weekend? If not pop over.
Thread Starter
Too many posts.. I need a life!!
Joined: Jun 2007
Posts: 855
Likes: 0
From: Lincoln / Notts / Leeds
Update time... (sorry about all of the pics
)
Fuel tank's out


Got the sunroof off, which was full of rust and pain in the arse to get out.



Headliner out, unveiled another bodge, fibreglass covering a hole where the roof drainage pipe had leaked and rusted away the inner roof skin

Took the carpets and the sound deadening out, i hadn't realised before othewise i'd have taken it out earlier but the sound deadening was absolutely sodden


Now for the rust









Sunroof cavity


Rear inner arches

And outer

Under fuse box


Another poor repair

This ones underneath the battery tray, which from the outside looks mint, started pulling away at the sealant on the inside and the part that is painted in red oxide primer is in fact a plate that has been very poorly tacked in place under the original rusted under battery tray plate then sealed into place

Under the spare wheel well

In the engine bay, going to need a new front crossmember, and these parts, no idea what they are called and no idea where to get replacement panels from so if anyone has any suggestions please let me know (refering to the box sections which meet at the cross member where the horns and anti-roll bar normally mount):



Anybody know where i can (if you can) get this panel for this from, every site i have looked on don't list it.



This panel is the other side of this

Best buy so far

So much easier to work on the car when you can see what you're doing
Started to rub back the rust and take off the arches but no pics as yet..
CheeRS
James
)Fuel tank's out


Got the sunroof off, which was full of rust and pain in the arse to get out.



Headliner out, unveiled another bodge, fibreglass covering a hole where the roof drainage pipe had leaked and rusted away the inner roof skin

Took the carpets and the sound deadening out, i hadn't realised before othewise i'd have taken it out earlier but the sound deadening was absolutely sodden


Now for the rust










Sunroof cavity


Rear inner arches

And outer

Under fuse box


Another poor repair

This ones underneath the battery tray, which from the outside looks mint, started pulling away at the sealant on the inside and the part that is painted in red oxide primer is in fact a plate that has been very poorly tacked in place under the original rusted under battery tray plate then sealed into place


Under the spare wheel well

In the engine bay, going to need a new front crossmember, and these parts, no idea what they are called and no idea where to get replacement panels from so if anyone has any suggestions please let me know (refering to the box sections which meet at the cross member where the horns and anti-roll bar normally mount):



Anybody know where i can (if you can) get this panel for this from, every site i have looked on don't list it.



This panel is the other side of this

Best buy so far

So much easier to work on the car when you can see what you're doing

Started to rub back the rust and take off the arches but no pics as yet..
CheeRS
James
Last edited by Jimmyc; Jan 19, 2009 at 08:50 PM.
i do hope you didnt pay a lot of money for that car!!!! Dont get me wrong, good luck and everything and i do love a rs but that is a tough project you have there and surely you are thinking "shit"!!!!!!! As for the crossmember, Ford direct. Will cost tho. Good luck.
A lot of work there good luck. imo there is to must rust as the car is fit for breaking cut your loses and find a cleaner shell with all the money and time you are going lose and spend.
Last edited by ©hatter Box; Jan 19, 2009 at 09:56 PM.
Well i thought my rst was kinda rot/rusty 
But wen i see some pic's around here
i'm lucky
The front seems to be very nasty! Perhaps you need to look for a
shell so you can get the parts out of it or transfer it.
Good luck with it!
But wen i see some pic's around here
The front seems to be very nasty! Perhaps you need to look for a
shell so you can get the parts out of it or transfer it.
Good luck with it!







