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Saff underside restore

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Old Jan 15, 2005 | 04:39 PM
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No worries john you know where i am
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Old Jan 15, 2005 | 04:42 PM
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Cheers Lee, top man
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Old Jan 15, 2005 | 08:34 PM
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nice work fella

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Old Jan 15, 2005 | 10:22 PM
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hmm, those pics remembers me @ something i've seen before somewhere

nice mate, very nice, keep up the good work
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Old Jan 20, 2005 | 07:30 PM
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Well ive just finished the diff, I was going to replace all the drive shaft washers but a full set is Ł45 and im not that sad... yet

Once pay day comes around again things are going to move faster as the underside is getting welded and painted this month as I want the dam thing ready for the spring!! I also have new calipers and disks on the way so should look the bollox



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Old Jan 21, 2005 | 07:07 AM
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thats going to look wicked when all back in
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Old Jan 28, 2005 | 11:05 PM
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I have had a result and have found a good donor car for the rails, its a 91 2000e which were quite rare so im told but im no expert..

I have also striped out the head lining from this and loads of screws and fixings. The rear underside is mint!! I only wish i had found this before as i would have taken all the rear beam and arms too

When the guys ready to take it down the scrapy im going to follow with a great big petrol cutter and get the rails before the cars gone for good.


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Old Jan 28, 2005 | 11:28 PM
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Chops any parts i can nab for my 3dr off the donar?

Looks like it has ABS?

Quite badly need a few bits
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Old Jan 29, 2005 | 10:30 AM
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Yep it sure does Ryan. Let me know what you want
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Old Jan 29, 2005 | 11:31 AM
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Old Jan 30, 2005 | 04:31 PM
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Looking good chops, i've given up on the scrap yard owner cutting my sections out so i'm doing it myself this week with a petrol cutter! I'll get some pics up in mine when i've cut them out!
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Old Jan 30, 2005 | 09:24 PM
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That would be great if you could Nosrst, how are you planning to cut and weld in to the car? Cut through the car shell or go in at 90 degrees across the box section near where it joins the car?
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Old Jan 30, 2005 | 09:37 PM
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Unpick the original welds mate, do that with both the old and the new.

To get the new section out of the donor i'll just cut at it from back to where it starts before rear footwell, then unpick the welds on the chassis rails afterwards. Removing the original Cossie ones will take slightly more time as it needs to be a bit neater.
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Old Jan 30, 2005 | 09:55 PM
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OK Nosrst let me know how you get on. cheers
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Old Feb 14, 2005 | 11:59 AM
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I have some more parts building up now, I also have a chappy in the garage at the moment welding away wont be long now..


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Old Feb 14, 2005 | 01:46 PM
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Piccys we want piccys
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Old Feb 14, 2005 | 04:34 PM
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Going to look spot on
Will be doing mine next winter
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Old Feb 14, 2005 | 04:40 PM
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chops whos doing the welding?

looking good mate
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Old Feb 17, 2005 | 08:22 AM
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Piccys on the way Twins!! Ryan, It was a local chap that was recomended called Mobile Weld. Did a good job and was quite cheap to boot.

CosKev its well worth doing, im just affriad i will end up driving it even less this year as i wont want to get it dirty
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Old Feb 17, 2005 | 06:07 PM
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You big bufty john..
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Old Feb 26, 2005 | 02:39 PM
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Well Im getting there finally!! the underside is welded, rust treated, seamsealed and now stone chiped!! paint tomorrow

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Old Feb 26, 2005 | 03:00 PM
  #62  
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Get some pics on john
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Old Mar 2, 2005 | 04:35 PM
  #63  
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Well paint is on!!

its moonstone but a tad darker than my car but is fine for the underside.





Just need to start putten it back togther now wheres all my bolts and screws..
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Old Mar 2, 2005 | 05:09 PM
  #64  
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Well smart m8 bet your glad that part of it is all finished
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Old Mar 2, 2005 | 05:38 PM
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Yes sure am Lee, dont know where to start putting it back together.. Im going to try and get some new rear brake pipes first, did you replace yours?

I need to spend a fortune at my local ford dealer now on bolts, screws, clips etc
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Old Mar 2, 2005 | 06:06 PM
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Old Mar 2, 2005 | 06:24 PM
  #67  
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Just got mine chromed as the were in good condition before..
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Old Mar 2, 2005 | 07:10 PM
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Not those ones Lee, the ones from the ABS valve block right to the rear, including the T-piece. mine are all nasty.
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Old Mar 2, 2005 | 07:11 PM
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Here is my parts needed list ... and growing

Parts needed

Brake presure control valve.
Rear brake pipes including T-piece.
Metal fuel pipes from fuel rail to plastic pipes at rear.
Handbrake cable.
2 rear brake splash plates.
2 rear wheel bearings.
Fuel tank plastic clips for breather pipe.
Fuel tank metal mounting clips and bolts.
Brake pipe P-clips.
2 rear koni shocks.
Fuel pump.
Speedo gear.
Pasenger rear abs sensor.
8 wheel hub bolts.
2 axle nuts and washers.
4 Guide plate to floor bolts.
2 guide plate insulator bolts
2 stabiliser bar to crossmember bolts
2 stabiliser brakets
2 shock lower mounting bolts.
4 brake caliper to wheel hub bolts.
2 Abs sensor bolts.
2 left hand exhaust brakets bolts.
4 rear axle mounting insulator to floor assembly bolts
2 stabiliser bar wishbone brakets with rubber gromets.


The Ford dealers going to love me when i come in..
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Old Mar 2, 2005 | 07:14 PM
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The full lenght flow and return i got painted sorry m8 misunderstud..
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Old Mar 2, 2005 | 07:18 PM
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ok matey no worries, i think mine is past the painting stage.. going to have to try my luck at the dealer.
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Old Mar 2, 2005 | 08:25 PM
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Old Mar 2, 2005 | 11:26 PM
  #73  
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Looking good mate
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Old Mar 2, 2005 | 11:36 PM
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chops if you need any of those bolts i probably got spares, not new, but if you cant get them at fords.

If not i can get old bolts acid dipped and zinc plated.

Well i can get anything done actually.

If you want your lines done let me know, if there not too far done, getting mine done, i polished my last ones, last about 3 weeks before they werent corroded wont be doing that again

Brakes lines im getting re-done green.
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Old Mar 3, 2005 | 09:01 AM
  #75  
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looks gr8 m8t
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Old Mar 3, 2005 | 03:49 PM
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Looking well John

I love shopping lists but it'll be well worth it mate
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Old Mar 3, 2005 | 04:17 PM
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Chops have you got any pics of the where the rear beam bolts up and the repairs that have been done? Looking good
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Old Mar 3, 2005 | 06:44 PM
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Thanks for the coments guys

Ryan I may take you up on your offer.. I will try the ford dealer first and see what they can do, if they cant help expect a PM shortly

NOSRSt I will take a few shots tomorrow for you, how are you getting on?
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Old Mar 3, 2005 | 08:32 PM
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looking great chops

wot paint have you used,2 pack, celly?

gonna be doin mine soon,just not to sure about wot paint to use
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Old Mar 3, 2005 | 09:06 PM
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Steady, havn't really done too much just of late. Been Refurbing the fuel pump cradle and thats about it. I need to find out what progress has been made on the body as i havn't seen or spoke to them for over 2 weeks.
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