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T26 WRC - "RE-IMAGINED" 550bhp+ Prodrive S8 WRC

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Old 29-03-2015, 06:48 PM
  #801  
andy888
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that is very neat mig. almost as neat as tig!
Old 29-03-2015, 07:25 PM
  #802  
fezzajsy
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getting there
Old 30-03-2015, 08:24 AM
  #803  
Fudgey
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Great progress.
its going to be arse to get the dash back in lol, and getting in and out the car no doubt lol

great work
Old 30-03-2015, 09:45 AM
  #804  
frayz
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Yeah I know it's gonna be a pig. But I'm sure we'll be okay.
Old 30-03-2015, 10:00 AM
  #805  
Fudgey
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Snap-off steering wheel FTW lol
Old 30-03-2015, 10:40 AM
  #806  
frayz
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Already have one.
Old 30-03-2015, 12:12 PM
  #807  
Fudgey
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Ah job done then!
Old 30-03-2015, 07:36 PM
  #808  
frayz
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Passenger gussets done today.

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Old 30-03-2015, 09:26 PM
  #809  
TimC
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Who is doing the cage work? They are doing a fantastic job!

I believe most used pulsed mig for cages these days.
Old 30-03-2015, 09:34 PM
  #810  
frayz
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Cage work is being done by Dave Matthews of DM Motorsport in Swansea.
He builds lots of professional rally cars for a lot of big names in the sport. Lovely bloke and superbly talented.
Old 31-03-2015, 06:18 PM
  #811  
frayz
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Stunning job on the swan neck gusset today.

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Old 01-04-2015, 09:32 AM
  #812  
Fudgey
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What is the benefit of having the swan neck over a straight bar?

great fabrication going on there!
Old 01-04-2015, 10:30 AM
  #813  
Farmer Giles
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Originally Posted by Fudgey
What is the benefit of having the swan neck over a straight bar?
was thinking the same thing..

my only thought was that the navigator sometimes sits lower than the driver so his seat and belts would need to be set lower compared to the driver side but that wouldn't be needed on a road car so ?????


EDIT :

Actually looking at the picture with the swan neck in place, it does seem to give a more affective connection between the horizontal bar and the diagonal cross bars.. so could be just a strength / ridigity thing.

Last edited by Farmer Giles; 01-04-2015 at 10:38 AM.
Old 01-04-2015, 10:41 AM
  #814  
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Is this cage going through the bulkhead onto the strut towers front and rear ?

What about diff mounts ?

Just wondering how far you're going with it...
Old 01-04-2015, 11:46 AM
  #815  
frayz
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Originally Posted by Farmer Giles
Is this cage going through the bulkhead onto the strut towers front and rear ?

What about diff mounts ?

Just wondering how far you're going with it...
Yes yes and yes.

Yes the swan neck is there as it allows the driver and passenger Hans bar to be at differing heights but using only one bar. FIA regs also state that harness may only be connected to no smaller than 38.1mm dia T45. If it were in sections then the centre cross would also have to be made in 38.1mm too as the Hans bars would fix to this. As you can see, my centre cross is only 25mm dia and this is able to be done by the fact that the harness are connected to 38.1mm. This reduces weight where allowed. Its been built to drawing which means it will also get a Homologation number. This means the shell can be easily log booked and used for competition.

The cage is an exact replica of the Prodrive designed and built item in a WRC S12B.
Old 01-04-2015, 11:54 AM
  #816  
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great build, great read enjoyed it.
Old 01-04-2015, 01:08 PM
  #817  
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Good answer LOL

Learn something new every day!
Old 01-04-2015, 08:07 PM
  #818  
frayz
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She's really starting to look something special now.

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Old 01-04-2015, 08:27 PM
  #819  
andy.v
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Originally Posted by frayz
Still the prep work continues.


]
what happened to his head
Old 02-04-2015, 08:44 PM
  #820  
frayz
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Rear upper cross in today and diff carrier well under way.
I just love the look of the skinny 25mm tube. Gonna look amazing in paint.

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Old 02-04-2015, 09:09 PM
  #821  
Fudgey
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Thats a lot of metal lol. Makes my eyes go funny trying to work out whats going where lol.

Looks badass
Old 02-04-2015, 09:43 PM
  #822  
frayz
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It's all so light though Dan. The skinny tube is only 1.2mm wall
Old 02-04-2015, 09:49 PM
  #823  
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Yeah that is a bonus lol
Old 03-04-2015, 08:35 PM
  #824  
frayz
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Here they are.

S12B WRC items, and yes they're all made from one piece of metal.
The most beautiful a pillar gussets you'll ever see, they wrap around the tube as well as run back and forth.

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Old 05-04-2015, 09:01 AM
  #825  
fezzajsy
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looking good
Old 05-04-2015, 07:39 PM
  #826  
frayz
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570 mile round trip to see Dave at DM Motorsport today and catch up with the fabrication work on my old shed. I have to say, the photos really don't do his work justice. In the metal it looks even more bonkers than I knew it would be.
Also picked up my carbon doorcards and discussed the rest of the items to be done.

I can't wait to see her in paint.

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Old 06-04-2015, 08:04 AM
  #827  
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Those A pillar gussets are just insane
Old 17-04-2015, 05:51 PM
  #828  
frayz
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Further gusset work inside. The interior fabrication is nearing completion now.

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Old 17-04-2015, 06:04 PM
  #829  
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Looking good frayz ... Had enough of those scoobs going yb now ��
Old 18-04-2015, 11:05 AM
  #830  
frayz
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Originally Posted by shawy
Looking good frayz ... Had enough of those scoobs going yb now ��
Cheers Neil. I've gone from YBs to EJs. However my roots will always come back to a Cosworth.
Few cars out a smile on your face the way a Cossie does.

However I just love the engineering in the Subaru platform. It's just so well laid out and designed.
Like most cars though. They all take a fair bit of honing to get them where you want em.

One day when I can afford it I'll have another Cossie. I love em and always will.
Old 21-04-2015, 11:30 AM
  #831  
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Dash bar and sill tubes in.

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Old 30-04-2015, 08:42 PM
  #832  
frayz
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Okay, so I've been keeping this plan on the down low.
I'll let the photos do the talking.
Basically all genuine panels with steel rear qtrs and doors, carbon sills and kevlar wings.

WRC S8 coming soon.

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Old 30-04-2015, 11:11 PM
  #833  
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WOW

Work of art them wrc panels, so talented

Can't wait to see the finished article
Old 01-05-2015, 09:31 AM
  #834  
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looking sweet. i've been more and more tempted to get an impreza every time i see this build thread.
Old 01-05-2015, 09:57 AM
  #835  
frayz
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Won't be quite on the level of the fiesta Marc. But maybe somewhere close?
Old 01-05-2015, 10:02 AM
  #836  
M K
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It's easily as good as the fiesta mate, I'd say better once this is all done

Epic build
Old 01-05-2015, 11:43 AM
  #837  
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We should get them together once its done for a roll down to some of the pistonheads supercar gatherings. They will literally stop people in their tracks
Old 01-05-2015, 12:36 PM
  #838  
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Sounds good mate
Old 01-05-2015, 07:10 PM
  #839  
frayz
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Today Dave started on the drivers side rear qtr. All made by hand to Prodrives original S8 pattern.

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Old 01-05-2015, 09:03 PM
  #840  
Fudgey
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Jesus, now that is some bloody fantastic fabrication!

I dont want to guess the price tag on those lol


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