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E5 MDS 4x4 saph re-build . . . for sale . . .

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Old 15-03-2008, 06:21 PM
  #601  
justin j
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awsome job you are doing looks stunning m8
Old 16-03-2008, 09:09 PM
  #602  
RSricRS
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Keeping my eye on this thread, amazing restoration mate..... stunning. top work.
Old 16-03-2008, 10:07 PM
  #603  
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thank you!
Old 17-03-2008, 08:47 PM
  #604  
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got my manifold back today was left at a garage for me so didnt get it in person. modifyed by a garage that makes stainless exhausts. gave them a pic to go off and explained what i wanted . . .



they have welded onto 1 side and then blown a small whole through the middle! check the welding!! having to cut the fucking lot off grind it up and start again doing it myself this time!! cannot believe how theyve done it!! its not particularly the absolutely shit welding ite the fact there will be NO flow at all!!



Old 17-03-2008, 08:54 PM
  #605  
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looks like a 3year old has done that, hope they aint expectin u 2 pay for that
Old 17-03-2008, 09:15 PM
  #606  
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bloody hell that welding is shoking, as above I hope you didnt pay for them to bugger your manifold, you should have made sure they where going to tig it not mig it.
Old 17-03-2008, 09:27 PM
  #607  
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no not paying lol i know it would be better tigged but you can stil mig smoothly and neatly i have no idea what the fuck they were thinkin or how they have actually made it look like that!! i mean its everywhere! its like theyve blown throughg n then just filled it in with weld! im going to make it as i want, tac it together then take it to a place next to msd that will tig it
Old 17-03-2008, 09:37 PM
  #608  
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Are they taking the piss or what..... they shouldnt be making manifolds, i wouldnt be parting with any cash if i was you, thats shocking.
Old 17-03-2008, 09:42 PM
  #609  
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they didnt make the manifold mate i got that from norway but the external wastegate mount was in the wrong place so i had to have it moved. wanted to pay for a proper job you know but now im going to end up doin it myself anyway!
Old 17-03-2008, 10:14 PM
  #610  
DazC
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Fuck me Mark!!! That welding is fucking disgusting! I've never seen welding that bad to be honest!!

Not only that, but you'd not get any boost control with the way they have done it anyway! 9 bar of boost anyone?

Last edited by DazC; 17-03-2008 at 10:16 PM.
Old 18-03-2008, 07:20 AM
  #611  
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exactly! lol well im going to spend tonight grinding it all off and re makeing it properly. il get some pics up when its done! im gona have to run that much boost to be close to ajc anyway now lol!
Old 18-03-2008, 11:52 AM
  #612  
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shocking stuff fella ope all goes well
Old 18-03-2008, 09:41 PM
  #613  
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well 4 hours of grinding later my nightmares gone to get welded properly. that was such hard work. welds hard enough to grind anyway never mind that shear amount of it!!



Old 18-03-2008, 10:35 PM
  #614  
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Originally Posted by NEEDFORSPEED
rite time to neaten up the turbo a bit. i HATE the stupid bit that sticks out on t34s etc so my dads cut a bit of stainless out and im going to get it engraved with my reg number! bit sad i think but better than a square whole!!

i think thats a top idear lol
Old 18-03-2008, 10:59 PM
  #615  
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They have made a fair old mess of that!
Old 19-03-2008, 07:23 AM
  #616  
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godon - cheers had it engraved now looks ok!

daz - i know!! came over to mc d's on sunday to have a look at your car but youd gone lol! first time id seen it!
Old 19-03-2008, 08:50 PM
  #617  
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good idea tidys it up nicely
Old 19-03-2008, 11:06 PM
  #618  
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Mark, as I pulled on, every one was leaving so instead of waiting around, I went to KFC and dropped in at Lee Catermole's humble place of residence and home of Carport Developments.
Old 20-03-2008, 02:56 AM
  #619  
Charlie Chalk
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Good work mate, Pisser about the manifold!


How much was the manifold btw, PM me if you dont want to post it, Im just curious
Old 20-03-2008, 03:21 AM
  #620  
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how do there markm youm not finished this little rebuild yet jesus pull your finger out mate LOL only joking mate exceptional work keep it up ( apart from the manifold) i could of done a better job and i'm far from the best.
On another note you fancy making another one of those looms since your so good at it.
Old 20-03-2008, 07:35 AM
  #621  
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charlie chalk - it was supposed to be 800 of that guy on ebay that makes different sorts.an exact copy of rolf klypens rs500 aparently (bar the material obviously) but i got it for 730 delivered cos it took so long. then he assured me it would fir with abs which it didnt so the most i managed to get back is an extra 40 of him to have it modded

daz - what sort of loom would you want? heat shrink or braid? id have to have a look at the prices of plugs etc as ive not done one in ages.with buying stuff for only 1 loom it may work out expensive and may be worth while goin streight to ryan. it will be at least 200 quid i can tell you that now bud. hows yours doin?

on a serious note what the fuck were you2 doin up at that time on a wednesday night!!!! lol

Old 20-03-2008, 09:07 PM
  #622  
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rite layed out the car loom to start cutting it up its having a fairly big hair cut and moveing some stuff around as i think some of its a bad design.mounting battery in boot. can fit up all the plugs for ecu and water injection etc. will power it all up once its done on sunday if i get it done sat. basically just need to know everythin is 99% working and ready for when it comes back so i can fly it together! got lots of new plugs so il heat shrink alot of it so its all as neat as possible and i shouldnt have to touch it again
Old 21-03-2008, 04:33 AM
  #623  
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mines getting there just need to get my finger out of my arse and get a few little things sorted then get it mapped, on the loom would probably go for the braided type but when ever you get time (no rush you have plenty on your hands) give us a rough price.
You far off being finished? not a lot left is there?, Hows gilby doing with jp's old saph?
Old 21-03-2008, 07:19 AM
  #624  
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no wories will do. jp's . . . . well its finally down at his garage at work!! all been minted up and honestly its one of the cleanest ive seen! apart from under the bonnet. im gona take the head off this wk i think to get the ball rolling and hes painting under the bonnet then its just a case of putting it back together. theyre keeeping it and just using it on dry days and nice weather etc!wish id bought it now! whats left on yours?
Old 21-03-2008, 12:39 PM
  #625  
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Dont envy you on the loom job ,remember when i did mine
Old 26-03-2008, 12:43 AM
  #626  
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need to get new fuel pump fitted and new wires run along car for it and replace a couple of hoses in the engine bay plus make a braket to secure heat shield properly, like i said nothing major just a few little jobs but mother-in-law got me building new dividing walls and lower ceilings in her house at mo.
Old 26-03-2008, 07:27 AM
  #627  
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lol can you not get her involved in doin your car if your helping her out?!! il get a price on the parts this wk mate. your car will be off the road for abit tho as il need to use your diagnostic plugs etc thats if i end up makeing it anyway
Old 26-03-2008, 05:56 PM
  #628  
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Originally Posted by NEEDFORSPEED

on a serious note what the fuck were you2 doin up at that time on a wednesday night!!!! lol


I work nights and party hard at weekends, so sleeping isn't always an option
Old 26-03-2008, 06:08 PM
  #629  
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Who owns the Zaf GSI?

Old 26-03-2008, 06:31 PM
  #630  
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very nice work mate just a shame about that welding
Old 26-03-2008, 06:52 PM
  #631  
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Have just been going through all 16 pages, and have only one thing to say: Incredible!

The guy from Norway who made the manifold, whats his name?

Kristian
Old 26-03-2008, 08:48 PM
  #632  
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smokey - its my bosses gsi pretty nice cars!

norweigan wolf - thanks very much! his name is something frode i think???

well pretty much finished doin the loom now my head is screwed. all the alarm and closure box/tilt sensors and a few other tricks are properly wired/loomed up in the middle of the loom so BE WARNED if you think you can nick this car youd better bring a fucking trailer cos trust me im the only person that could get it goin wiothout takeing the dash out lol
Old 26-03-2008, 09:23 PM
  #633  
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Norwegian Wolf: Sikkert han "Frofiks" karen... Sĺ litt jalla ut.
Old 30-03-2008, 08:48 PM
  #634  
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fitted the washer pump and also the low level sensor in the water injection tank that will be sat in the boot. some baffle foams being sent next week for it

Old 02-04-2008, 01:29 AM
  #635  
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ok mate lets us know when your ready and i'll bob round mate
keep up the good work
Old 02-04-2008, 04:48 PM
  #636  
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mark, the quality of that welding was shocking, you should of asked me!!!

with regards to the car, good work and coming alonmg niccely, now where is the shell?
Old 02-04-2008, 07:09 PM
  #637  
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i know lol hopefully manifold will be bk soon so i can get it coated and fitted. shell is in gloucester or did you mean progress lol! pauls sending me some update pics acuually so il get em up when i get em!
Old 04-04-2008, 11:57 AM
  #638  
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good work fella very good
Old 05-04-2008, 08:58 AM
  #639  
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get the shell back, hurry up.....

its been gone for what seems lke 25 years
Old 05-04-2008, 03:37 PM
  #640  
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hes got loads on with house and moveing unit etc not far off now. just cos theres not 1 possible thing you can do to yours now andy lol apart from the box


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