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My 3dr Cosworth project updated (16.01.12)*

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Old 03-08-2010 | 04:04 AM
  #1001  
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Originally Posted by Twins
Originally Posted by fezzajsy
looking good mate
Originally Posted by StickerPaul
Good work Gav.

Bufty
Thanks guys, appreciate the comments
Paul im going for the fastest Bufty car ever, lol.

Bit more work done yesterday but didn't have time to update the thread before i went to work.

Started by spraying some 3M bag sealer into the rear 1/4's, mainly just to tidy it up and as i had a few bags left over.

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Next up was to re-paint the engine bay.

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Then to paint the inside

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Even did round the top that not normally painted but as there was some overspray of the old colour i thought i'd go over it.

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Some of the pics look very blue, its just my camera though as it was struggling to focus due to too much white, lol
Old 03-08-2010 | 08:52 PM
  #1002  
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B.E.A utiful !!!!!
Old 03-08-2010 | 09:32 PM
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excellent progress gav looking real good
Old 03-08-2010 | 09:33 PM
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looks great ,will seem strange seeing it with a full interior
Old 03-08-2010 | 09:48 PM
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Nice work you will be able to polish the inside
Old 04-08-2010 | 03:37 AM
  #1006  
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Originally Posted by GAZBEAMCOZ
B.E.A utiful !!!!!
Cheers G
When you gonna take me outg in the Beam?

Originally Posted by andy escos
excellent progress gav looking real good
Thanks Andy
Been some work but finally getting past the jobs like this that to be honest i hate doing. I just want to start bolting bits on, lol

Originally Posted by Twins
looks great ,will seem strange seeing it with a full interior
Has been a while, should have just left it alone Would have been cheaper.
Did like the track style when i started down that route but by the time it was done i had changed my mind, lol

Originally Posted by puss
Nice work you will be able to polish the inside
Now there is an idea......Must resist, lol
Thing is i put all this work into the inside and none of it is seen when its built up
Old 04-08-2010 | 11:01 AM
  #1007  
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the sunbeam is waitin for you mate !!!
Old 04-08-2010 | 11:40 AM
  #1008  
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Stunning mate
Old 04-08-2010 | 11:54 AM
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Looks good Gav.

You wont want to drive it when it's back together.
Old 04-08-2010 | 09:58 PM
  #1010  
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Looking awesome matey, keep up the good work!!



Originally Posted by GAZBEAMCOZ
the sunbeam is waitin for you mate !!!
Ahem...!!!
Old 04-08-2010 | 10:07 PM
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i think now you have done the inside you will get the bug to get on with it gav . PS wot you doing satday as im going to be cleaning the 3dr for ford fair and i have a spair pass going
Old 05-08-2010 | 03:50 AM
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Originally Posted by GAZBEAMCOZ
the sunbeam is waitin for you mate !!!
Good to hear it mate

Originally Posted by James90RS
Stunning mate
Thanks James

Originally Posted by StickerPaul
Looks good Gav.

You wont want to drive it when it's back together.
Believe me mate, this car will get driven just as hard as it was before, just means i have to take longer to clean it, lol

Originally Posted by Ollie L
Looking awesome matey, keep up the good work!!
Thanks dude

Originally Posted by COLEYST200
i think now you have done the inside you will get the bug to get on with it gav . PS wot you doing satday as im going to be cleaning the 3dr for ford fair and i have a spair pass going
Erm....well i think its time i did some work on your car so will bring my clay bar and Werkstat sealant kit and get it shining, do you have any metal polish for the exhaust or shall i bring mine?

Also if you get 5mins can you make that bracket i gave you to copy please?
Ta

Last edited by Gav Diamond; 05-08-2010 at 03:51 AM.
Old 05-08-2010 | 04:41 AM
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Iv got some metal polish mate so we are ok there and if you are coming over as you say you are i will do it friday/satday 100% . And you no us tea/coffee/and food are on us . THANKS MATE off towork now speak on the phone no NET were im working
Old 06-08-2010 | 10:32 PM
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Well i think its only right that i make that part for you mate as you are going to clean my car and iv had this part of yours for ever

Well this is wot GAV gave my

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And this is wot iv made from it

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HOPE YOU LIKE IT MATE
Old 06-08-2010 | 10:47 PM
  #1015  
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That is impressive!
Old 07-08-2010 | 02:50 AM
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Nice one Ian, that is spot on dude
Old 07-08-2010 | 11:10 AM
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Originally Posted by Gav Diamond
Thing is i put all this work into the inside and none of it is seen when its built up
i know what your on about gav but if you just gave it a quick flash over you will still know that you could of done better ,im not sure about you but it would bug the hell out of me knowing i done half a job instead of doing it as good as i can
ps hopefully ill see you at fast ford
Old 09-08-2010 | 01:22 AM
  #1018  
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Yes mate, same here..Not a fan of the half arsed approach.
Sorry i never got to catch you at Ford Fair, didn't really see anyone to be fair, lol.

However on my return home my old man had been busy on the car......

Got the heat proof film on

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Also fitted new steering columb bush



Got the ABS block in as well, looks dirty but it was just dark

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Got the sound proofing in as well

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Last edited by Gav Diamond; 09-08-2010 at 01:24 AM.
Old 09-08-2010 | 01:01 PM
  #1019  
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Big progress mate, it'll be done in no time now.
Old 09-08-2010 | 03:03 PM
  #1020  
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Thanks Paul,
Im just going to take my time with it as there is no rush as the show season will be over before its done anyway.
Old 15-08-2010 | 09:07 AM
  #1021  
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yo gav



looking good it takes ages to do what you have done ,like you said theres no rush just dont lose interest

are you turning it back to a road car?and any up date on the engine ?
see you soon

marco
Old 15-08-2010 | 09:12 AM
  #1022  
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Haven't seen it for a while, looking superb Gav, really looking forward to seeing the finished product mate, i'll have to have a drive over one of these days..



Nice to see you on here too Marco, you ok bud??
Old 15-08-2010 | 09:13 AM
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Gav good to see you are pushing on with it now well should i say the old man is
Old 16-08-2010 | 01:08 AM
  #1024  
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Originally Posted by marco polo
yo gav



looking good it takes ages to do what you have done ,like you said theres no rush just dont lose interest

are you turning it back to a road car?and any up date on the engine ?
see you soon

marco
Yo Marco,
Will have to pop over your way for one of your famous brews
Yes mate giong back to road car, the track style is no good for using on the road, too noisey and im getting old now man
Engine just needs paying for bud but not at that stage with the car to need it yet.

Originally Posted by Pete 3dr
Haven't seen it for a while, looking superb Gav, really looking forward to seeing the finished product mate, i'll have to have a drive over one of these days..



Nice to see you on here too Marco, you ok bud??
Cheers Pete,
Need to get it together so i can steal your pic whoring crown, lol
If you ever got nothing on and fancy a trip over mate your more than welcome

Originally Posted by COLEYST200
Gav good to see you are pushing on with it now, well should i say the old man is

Cheers dude
And anyway he is out of work now, he should be working on my car

Last edited by Gav Diamond; 16-08-2010 at 01:18 AM.
Old 16-08-2010 | 01:17 AM
  #1025  
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Been working on the car this week but not really taken many pics as the wiring is such a time consuming job but you cannot see much progress.

Fuse box back in and some of the loom in the engine bay

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Then while the old man was sorting the loom i desided to mod the airbox base.
Not sure if this is how folks do it but im sure it will let more air in now

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Most of the wiring in place, doesn't matter how much you try to tidy it up it still looks messy
Also got the steering columb back in as well



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Next started to fit seatbelts, if anyone has the lapbelt one that hasn't faded i'd be interested in buying

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Sorting wiring in the bay, still not finished yet though

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Scrubbed up and started to put the wiper mech together, just need to paint the last 2 bars but have ran out of black paint

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Fitted the bulkhead panel

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Last edited by Gav Diamond; 16-08-2010 at 01:26 AM.
Old 16-08-2010 | 01:28 AM
  #1026  
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Looking good man, coming along nicely...
Old 16-08-2010 | 01:29 AM
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good progress mate lovely motor that
Old 16-08-2010 | 02:57 AM
  #1028  
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Originally Posted by Ollie L
Looking good man, coming along nicely...
Cheers dude

Originally Posted by damien roe
good progress mate lovely motor that
Thanks mate,
Its getting there, just need to get parts ready for fitting as most bits need either cleaning, powder coating or painting etc and its this that takes the time
Old 16-08-2010 | 05:28 AM
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looking good gav . And thats Bad news about your Dads Job i hope he can get some thing sorted out soon
Old 16-08-2010 | 06:14 AM
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Great start Gav
Old 16-08-2010 | 04:20 PM
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Originally Posted by COLEYST200
looking good gav . And thats Bad news about your Dads Job i hope he can get some thing sorted out soon
Cheers dude
He isn't too worried to be fair, sure summat will come up.
Oh i found the knock on the Golf as well, the front struts are a outer body and insert, well the insert was loose

Originally Posted by BRAMMER
Great start Gav
Cheers matey,
Hopefully be joining in with you Pete and the rest of the 3dr guys next year on the cruise to the shows
Old 17-08-2010 | 09:15 PM
  #1032  
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coming along nice n fast mate
Old 08-09-2010 | 08:18 PM
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Any news GAV
Old 10-09-2010 | 04:39 AM
  #1034  
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Originally Posted by COLEYST200
Any news GAV
Erm.....in a word...NO

Had a few other things going on mate and not had time or enthusiasm to get much done.

However funnily enough yesterday i dropped a load of parts off for powder coating like:
All my springs
Lower rad pipe
NOS bottle
Rear disk backing plates
Drive shafts
Coil bracket
Seat belt bars
and some other odds and sods

Then droppped the Tremec gearbox to Martin so he can finish the bellhousing, centre push clutch etc

Also went to Bara and collected my diff (only 3 months late, lol) and got this bolted up into the beam.

Nothing worth taking pics of really

Last edited by Gav Diamond; 10-09-2010 at 04:40 AM.
Old 10-09-2010 | 08:04 AM
  #1035  
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Not looked at this in a while but coming along great!..

Nice to see it progressing and looking sooooooo good.
Old 10-09-2010 | 08:05 AM
  #1036  
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P.S - Can you PM me where you got the silver/heat reflective sheet from?

Is it sticky backed too?
Old 10-09-2010 | 01:56 PM
  #1037  
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Thanks Luke

You have pm
Old 10-09-2010 | 02:55 PM
  #1038  
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looking great mate really is. What job do you do to have the time and money to put in to this? And were do you learn all the skills and techinquies. Sorry if i sound like im asking to much, but would just love to do something like this, but wouldnt know were to start to learn etc.
Old 10-09-2010 | 03:12 PM
  #1039  
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Originally Posted by rsdan2evn
looking great mate really is. What job do you do to have the time and money to put in to this? And were do you learn all the skills and techinquies. Sorry if i sound like im asking to much, but would just love to do something like this, but wouldnt know were to start to learn etc.
I work permanent nights so have the days to mess about with the car, my wages are not the best but i do what i can and save up hence the gaps in some of the updates.

As for techniques, basically its just a case of giving things a go, not everything works out first time, the engine bay for example we painted 3 times.
Old 15-09-2010 | 04:26 AM
  #1040  
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Got my powder coated bits back yesterday but never had time to update, anyway BIG thanks to Ollie L for collecting the parts for me.
Cheers dude

Rear disk shields

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Brackets that rear seats clip into

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Coil bracket

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Bracket that holds the rubber up under the hand brake (under side of car)

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Lower radiator pipe

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Bracket that goes at the end of the bulkhead panel

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Nitrous bottle as was red and looked poor

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Front seatbelt bars

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Drive shafts

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Springs in a nice shade of Ferrari Red, pic doesn't do them justice though

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Sorry about the poor quility pics, had to take them in the garage as its pitch black outside

Hopefully next update will be when i get my gearbox, clutch, bellhousing and centre push hydraulic clutch mech. off Martin at Reyland

Last edited by Gav Diamond; 15-09-2010 at 04:28 AM.


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