New project: 2wd Sapphire Cosworth
24-10-2005, 06:23 PM
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New project: 2wd Sapphire Cosworth
Hello from finland
Go check some pictures of my new 2 wd Sapphire Cosworth project:
http://www.maxtuned.com/Pictures/Cos_Pro2/
I am doing this project with my very good friend Sierra4*4tbo
Engine is rebuild 10 000 kilometers ago
- new bearings
- new piston rings
- balanced
- blue printed
- ARP-head studs
- ARP-conrod bolts
- ported head (flows 212hp)
- new followers
- 4 wd cams (maby caming BD10 cams)
- adjustable camshaft pulleys
- Cometic gaskets
- "RS500" cooler
- 3 " exhaust
- Pro Turbo dump-valve
- GreenFilter
Coming:
Garret GT37 (ordered), Haltech, bigger injectors (600 cm3), new dump-valve, new fuel pressure regulator.
Transmission:
Standard Gearbox (rebuild)
Alcon 6-padle clutch
Brakes
- X-drilled brake disks
- Red stuff pads
Suspension:
- Bilstein shocks
- Weitech springs
- Powerflex suspension bushes
- strut prace (front)
Interior:
- Recaro leather interior (painted with black leather paint)
- coming leather dushboard etc.
- coming Revotech oil temperature meter, oil pressure meter and boost meter
Wheels:
- 17" ATP 10 Razze wheels with 215/40/17 tyres. I think that I am going buy new ones. Maby 18".
The car is planned to be ready for next summer. Lot of work still to do.
Go allso check pictures of my old Sapphire cossie:
http://www.maxtuned.com/Club_Cars/mcos2wd.htm
Go check some pictures of my new 2 wd Sapphire Cosworth project:
http://www.maxtuned.com/Pictures/Cos_Pro2/
I am doing this project with my very good friend Sierra4*4tbo
Engine is rebuild 10 000 kilometers ago
- new bearings
- new piston rings
- balanced
- blue printed
- ARP-head studs
- ARP-conrod bolts
- ported head (flows 212hp)
- new followers
- 4 wd cams (maby caming BD10 cams)
- adjustable camshaft pulleys
- Cometic gaskets
- "RS500" cooler
- 3 " exhaust
- Pro Turbo dump-valve
- GreenFilter
Coming:
Garret GT37 (ordered), Haltech, bigger injectors (600 cm3), new dump-valve, new fuel pressure regulator.
Transmission:
Standard Gearbox (rebuild)
Alcon 6-padle clutch
Brakes
- X-drilled brake disks
- Red stuff pads
Suspension:
- Bilstein shocks
- Weitech springs
- Powerflex suspension bushes
- strut prace (front)
Interior:
- Recaro leather interior (painted with black leather paint)
- coming leather dushboard etc.
- coming Revotech oil temperature meter, oil pressure meter and boost meter
Wheels:
- 17" ATP 10 Razze wheels with 215/40/17 tyres. I think that I am going buy new ones. Maby 18".
The car is planned to be ready for next summer. Lot of work still to do.
Go allso check pictures of my old Sapphire cossie:
http://www.maxtuned.com/Club_Cars/mcos2wd.htm
25-10-2005, 07:51 AM
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Originally Posted by Mondi-DZK
I love your old Sapphire cosworth. You still have it ?
But i'm sure your new one will be as nice as you're old one !
Greets
But i'm sure your new one will be as nice as you're old one !
Greets
Thanks
I dont have anymore the blue one. I liked a lot of the blue cossie. The color was really nice att the sunshine.
This new project will be paint with Magenta.
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23-11-2005, 10:03 AM
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Some new pictures:
http://www.maxtuned.com/Pictures/Cos_Pro2/index.htm
More pictures coming very soon.
http://www.maxtuned.com/Pictures/Cos_Pro2/index.htm
More pictures coming very soon.
05-12-2005, 12:45 PM
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05-12-2005, 01:01 PM
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looks like youve done really good job there! We use those chassis spinning sort of things you kno the ones to turn it up side dwn cnt fot the life of me think wat we call them but we find after a while the chassis start to bend in the middle do u get this aswell???
09-12-2005, 06:12 PM
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Originally Posted by mankka
Originally Posted by jhw
You off for 500+bhp then?
Looks cool mate.
Looks cool mate.
Also im interested in what manifold you will be using as im talking to Holset UK at the moment about getting some turbos.
10-12-2005, 03:03 PM
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Originally Posted by dangermouse
looks like youve done really good job there! We use those chassis spinning sort of things you kno the ones to turn it up side dwn cnt fot the life of me think wat we call them but we find after a while the chassis start to bend in the middle do u get this aswell???
10-12-2005, 03:04 PM
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Originally Posted by jhw
Originally Posted by mankka
Originally Posted by jhw
You off for 500+bhp then?
Looks cool mate.
Looks cool mate.
Also im interested in what manifold you will be using as im talking to Holset UK at the moment about getting some turbos.
10-12-2005, 04:55 PM
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Originally Posted by jhw
Also mate what exhaust housing you going to be running because the standard Holset one is a tad on the big side.
20-12-2005, 07:36 AM
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Today I ordered new turbo, Garrett GT37 with 360 bearing.
My mate have done lot of welding. Rear wheelarch etc.
I managed to find a electric sunroofs parts from Passionfords forum
But the seller hasn't posted them yet for me. I bayed parts allready 3 weeks ago 
My mate have done lot of welding. Rear wheelarch etc.
I managed to find a electric sunroofs parts from Passionfords forum
But the seller hasn't posted them yet for me. I bayed parts allready 3 weeks ago
04-01-2006, 06:43 PM
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Originally Posted by s2_rsturbo
looking good fella!! keep us posted!!
I ordered new cauges few days ago. I ordered Revotechs cauges. Oiltemperature, oilpressure and turbopressure.
Today I ordered really nice lookind dumpvalve, fuelregulator and wastgate.
fuelregulator: http://www.amworks.com/gallery/fuelvalves/kannet.jpg
wastgate: http://www.amworks.com/pictures/wastegate_55mm.jpg
I ordered this parts with red colour.
turbopressure: https://www.burtonpower.com/prodpics...EVG-BBAR-B.jpg
oilpressure: https://www.burtonpower.com/prodpics...G-OPEBAR-B.jpg
oiltemperature: https://www.burtonpower.com/prodpics...REVG-OTE-B.jpg
More pictures about project is coming next week.
10-01-2006, 04:23 PM
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Now all the welding are done.
Today bodys paintingjobs started, finally.
New pictures about weldings and my new turbo:
http://www.maxtuned.com/Pictures/Cos_Pro2/index.htm
Today bodys paintingjobs started, finally.
New pictures about weldings and my new turbo:
http://www.maxtuned.com/Pictures/Cos_Pro2/index.htm
22-01-2006, 04:40 PM
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16-02-2006, 07:01 PM
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22-03-2006, 06:31 PM
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Now the car is finally painted. It taked two months to paint it. It looks very good now but the painting wasn't cheap
Cars electric are now installed back in to the car. Sunday we are going to install the front axler, engine and gearbox back to car.
Here is few new pictures about the project: http://www.maxtuned.com/Pictures/Cos_Pro2/
Here is the list about the body works and modifications:
- sandblastet
- welded
- strenghtening welded
- delocked
- badboy 4 wd bonnet
- register plate lights removed
- lightwasher removed
- Renault Laguna splitter
- battery moved from engine room
- all waterplugs welded
- sidelists removed
- dark backlights with panel
- clear front indicators and dark sideindicators
- modified grill
Cars electric are now installed back in to the car. Sunday we are going to install the front axler, engine and gearbox back to car.
Here is few new pictures about the project: http://www.maxtuned.com/Pictures/Cos_Pro2/
Here is the list about the body works and modifications:
- sandblastet
- welded
- strenghtening welded
- delocked
- badboy 4 wd bonnet
- register plate lights removed
- lightwasher removed
- Renault Laguna splitter
- battery moved from engine room
- all waterplugs welded
- sidelists removed
- dark backlights with panel
- clear front indicators and dark sideindicators
- modified grill