mk5 fiesta zetec s tuning,whats the best way to go?
#1
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mk5 fiesta zetec s tuning,whats the best way to go?
Got a totally standard zetec s mk5, I want to make it faster but what are my options and which is best? puma engine,turbo, 2.0 zetec/duratec or tune the original 1.6?
I want maximum power and want to pay next to nothing for it!
here it is on the nurburgring last weekend, no 8 min lap times for me
I want maximum power and want to pay next to nothing for it!
here it is on the nurburgring last weekend, no 8 min lap times for me
#2
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Well it's down to how much power you want how much you can make and how much you have to spend.
Fast, cheap, easy but you can only have two out of three.
I love a Zetec so for me it's an st170 / Zetec turbo hybrid giving around 260+ bhp.
Plenty of go but it will be a little nose heavier.
Fast, cheap, easy but you can only have two out of three.
I love a Zetec so for me it's an st170 / Zetec turbo hybrid giving around 260+ bhp.
Plenty of go but it will be a little nose heavier.
#3
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I was thinking a standard st170 lump would be plenty powerful enough for what I want in a mk5 fiesta!
I'm only looking for around 150 ish tbh.
how easy is a zetec/st170 engine to fit in mk5?
I'm only looking for around 150 ish tbh.
how easy is a zetec/st170 engine to fit in mk5?
#4
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I've put them in kitcars but not back in a ford. If your happy with 150 ish then a healthy standard st is cheap and easy to get running.
#5
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I think a 4 branch manifold makes the 1.6 engines breath better.
The puma conversion is probably the easiest engine swap cause its just a plug and play type of conversion.
When i had my puma. I fitted a mondeo 2ltr throttle body and bored the inlet manifold out so it would work. I also fitted a cone filter with a good cold air intake.
I got beat by a standard puma one day on the way to work lol.
One of the best handling mods i did was fit rear wheels/axle spacers and bottom strut/sub frame brace.
#6
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Also i used mk3 mondeo calipers and st170 brake discs. This conversion cost me about 80 quid all in. They were defo a good upgrade compared to standard. I had to grind the calipers a bit to fit behind the standard 15s.
#7
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that's interesting, did you just do the fronts or did you swap the rear drums for discs? Why did you mix and match, why not Mondeo calipers and disks or st170 calipers and disks?
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#11
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ST170 front discs. 44 quid
http://www.ebay.co.uk/itm/New-Ford-F...AAAOSwSlBYyNpZ
Mk3 mondeo brake calipers.
http://www.ebay.co.uk/itm/03-07-FORD...QAAOSw-3FZEDdn
http://www.ebay.co.uk/itm/03-07-FORD...3D263069742028
Mondeo pads.
http://www.ebay.co.uk/itm/Ford-Monde...3D171344373081
http://www.ebay.co.uk/itm/New-Ford-F...AAAOSwSlBYyNpZ
Mk3 mondeo brake calipers.
http://www.ebay.co.uk/itm/03-07-FORD...QAAOSw-3FZEDdn
http://www.ebay.co.uk/itm/03-07-FORD...3D263069742028
Mondeo pads.
http://www.ebay.co.uk/itm/Ford-Monde...3D171344373081
#12
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Focus st170 front calipers.
http://www.ebay.co.uk/itm/Pair-Of-Ge...UAAOSwnHZYQetN
70 quid or best offer
To fit the mondeo calipers you have to drill the 2 holes in the hub that the caliper bolts go through.
It took me about an hour to fit this brakes to my puma.
http://www.ebay.co.uk/itm/Pair-Of-Ge...UAAOSwnHZYQetN
70 quid or best offer
To fit the mondeo calipers you have to drill the 2 holes in the hub that the caliper bolts go through.
It took me about an hour to fit this brakes to my puma.
#14
IMO it's a lot of work to put a zetec, turbo'd or not into a mk5 Fiesta. You need a lot of custom parts, especially if using an MTX75 gearbox.
As for brakes ST170 callipers will work on the front, just need to enlarge the holes on the hub to take M12 bolts. The rear disc conversion isn't too difficult either. A little more tricky if you want to retain ABS as you need to get the Tone rings from the drums machines onto the back of the stub axles.
As for brakes ST170 callipers will work on the front, just need to enlarge the holes on the hub to take M12 bolts. The rear disc conversion isn't too difficult either. A little more tricky if you want to retain ABS as you need to get the Tone rings from the drums machines onto the back of the stub axles.
#16
............
150 bhp on these is easy
4-2-1 manifold and decent exhaust, panel filter and shawspeed ss4 cams, stiffer valve springs, updated rod bolts and a remap with a raised rev limit. 150 on the standard inlet is more than do-able.
For cheapest it MAY be cobbling a st170 engine in but by the time you've sorted the exhaust and sorted the loom etc it may be similar price as I doubt you can use the st170 ecu.
4-2-1 manifold and decent exhaust, panel filter and shawspeed ss4 cams, stiffer valve springs, updated rod bolts and a remap with a raised rev limit. 150 on the standard inlet is more than do-able.
For cheapest it MAY be cobbling a st170 engine in but by the time you've sorted the exhaust and sorted the loom etc it may be similar price as I doubt you can use the st170 ecu.
#17
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#20
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Engine is the cheap bit, the engine management is not.
A local dealer was knocking out engines with around 15k on them for around Ł800 or a full package with box and everything with as little as 9k for Ł1600.
Last year when I looked pre programmed ford racing management was around another Ł1600.
I've not looked recently though.
#21
I've found that life I needed.. It's HERE!!
It depends on how deep your pockets are
There are hard to map and need a good Ecu so
I am told
For instance sbd is doing a loom/Ecu kit for 3k
Which is plug and play 300hp
So for time and effort it saves that ain't bad
But it is a lot to shell out in one go
But once you have gone balls deep on a pukka
Zetec turbo build plus Ecu it would probably
Be cheaper and quicker
These engines are going to get very popular
As they are light and have good power so as time goes
On the Ecu convertion should become affordable to most
There are hard to map and need a good Ecu so
I am told
For instance sbd is doing a loom/Ecu kit for 3k
Which is plug and play 300hp
So for time and effort it saves that ain't bad
But it is a lot to shell out in one go
But once you have gone balls deep on a pukka
Zetec turbo build plus Ecu it would probably
Be cheaper and quicker
These engines are going to get very popular
As they are light and have good power so as time goes
On the Ecu convertion should become affordable to most
#22
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Good idea but that's alot more than I want to spend. I paid less than Ł500 for the whole car. I want to do it on the cheap for a bit of fun.
Thoughts on the puma 1.7 conversion?
I like the st170 engine but after some research I fear fitting that could be beyond my capability. Also it could totally ruin the handling which is all the mk5 has going for it.
Thoughts on the puma 1.7 conversion?
I like the st170 engine but after some research I fear fitting that could be beyond my capability. Also it could totally ruin the handling which is all the mk5 has going for it.
#23
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Well like said the 1.7 engine is just plug and play. Fast Ford mag did a feature on fitting a puma engine to a fiesta. I dont know if its still on the ff web site but it used to be.
I think a 4 branch manifold can be had for about 150 quid. This will defo free up the engine.
What power is the 1.6?? The 1.7s are about 125bhp. Mine used to keep up with ST170s in first and second gear.
I did my puma on the cheap too. I bought a set of cheapy bucket seats for 100 quid then won a complete interior for 10 quid. I used the front seat mounts and bolted them to some strips of metal then bolted the bucket seats to the metal.
I think a 4 branch manifold can be had for about 150 quid. This will defo free up the engine.
What power is the 1.6?? The 1.7s are about 125bhp. Mine used to keep up with ST170s in first and second gear.
I did my puma on the cheap too. I bought a set of cheapy bucket seats for 100 quid then won a complete interior for 10 quid. I used the front seat mounts and bolted them to some strips of metal then bolted the bucket seats to the metal.
#24
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Thread Starter
Well like said the 1.7 engine is just plug and play. Fast Ford mag did a feature on fitting a puma engine to a fiesta. I dont know if its still on the ff web site but it used to be.
I think a 4 branch manifold can be had for about 150 quid. This will defo free up the engine.
What power is the 1.6?? The 1.7s are about 125bhp. Mine used to keep up with ST170s in first and second gear.
I did my puma on the cheap too. I bought a set of cheapy bucket seats for 100 quid then won a complete interior for 10 quid. I used the front seat mounts and bolted them to some strips of metal then bolted the bucket seats to the metal.
I think a 4 branch manifold can be had for about 150 quid. This will defo free up the engine.
What power is the 1.6?? The 1.7s are about 125bhp. Mine used to keep up with ST170s in first and second gear.
I did my puma on the cheap too. I bought a set of cheapy bucket seats for 100 quid then won a complete interior for 10 quid. I used the front seat mounts and bolted them to some strips of metal then bolted the bucket seats to the metal.
#26
............
The puma engine is essentially the same as the 1.6 with a rudimentary VCT. You still have to then piss around with the loom/ecu
Better off spending what you spend swapping the puma in on the 1.6 its-self. Have a look in the kit car world for inspiration, you dont get many 1.7 puma engines there.......hundreds of 1.6's tho
Cams, zaust, manifold and map will see you well above a puma engine.........remember the standard inlet is not restrictive till above 150bhp as LOTS of folk get hung up on FRP inlets etc and all sorts of nonsense with bigger throttle parts etc.
A ST150 engine is a good shout as it goes with the gearbox but again you have to piss with the loom/ecu
Better off spending what you spend swapping the puma in on the 1.6 its-self. Have a look in the kit car world for inspiration, you dont get many 1.7 puma engines there.......hundreds of 1.6's tho
Cams, zaust, manifold and map will see you well above a puma engine.........remember the standard inlet is not restrictive till above 150bhp as LOTS of folk get hung up on FRP inlets etc and all sorts of nonsense with bigger throttle parts etc.
A ST150 engine is a good shout as it goes with the gearbox but again you have to piss with the loom/ecu
#27
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The puma engine is essentially the same as the 1.6 with a rudimentary VCT. You still have to then piss around with the loom/ecu
Better off spending what you spend swapping the puma in on the 1.6 its-self. Have a look in the kit car world for inspiration, you dont get many 1.7 puma engines there.......hundreds of 1.6's tho
Cams, zaust, manifold and map will see you well above a puma engine.........remember the standard inlet is not restrictive till above 150bhp as LOTS of folk get hung up on FRP inlets etc and all sorts of nonsense with bigger throttle parts etc.
A ST150 engine is a good shout as it goes with the gearbox but again you have to piss with the loom/ecu
Better off spending what you spend swapping the puma in on the 1.6 its-self. Have a look in the kit car world for inspiration, you dont get many 1.7 puma engines there.......hundreds of 1.6's tho
Cams, zaust, manifold and map will see you well above a puma engine.........remember the standard inlet is not restrictive till above 150bhp as LOTS of folk get hung up on FRP inlets etc and all sorts of nonsense with bigger throttle parts etc.
A ST150 engine is a good shout as it goes with the gearbox but again you have to piss with the loom/ecu
The best thing about the Fiesta Zetec-S and the Puma are the light, zingy engines. I would never throw a lump of cast iron in the front of one, it just defeats the point of it.
It all depends on budget really. Years ago, a lad I know put a 1.7 Puma engine into his Fiesta and I thought it went pretty well for what it was but, changing the engine is a lot of hassle and finding a low miler might be tough. With all the faffs of re-wiring etc, I think I would just chuck some money at the 1.6. Keep an eye out for used exhaust manifolds etc then, as above, cams and a spot of mapping. If I was putting a different engine into one of these now, it would be a 2.0 Duratec. Alloy block so retains the light weight approach and tuning potential beyond belief. But again, it's still hassle considering what the car cost you.
Best way to make it better would be weight reduction, but it depends what you use the car for. Low weight, big brakes, suspension tweaks and sticky tyres, that's where it's at. It's far more fun passing cars because you can brake later and carry more speed through corners than just blasting past on the straights, waving your wallet at them. A friend of mine has a 1.7 Puma that he's gutted and it's a right laugh. Did a track day with a lad in a 300bhp Astra VXR and the Puma was miles faster for most of the lap. The Astra walked away on the straight but the Puma was instantly right behind it again as soon as it got to a corner.
Remember...
"Adding power makes you faster on the straights. Subtracting weight makes you faster everywhere."
"Simplify, then add lightness."
...and all that jazz.
Last edited by massivewangers; 01-08-2017 at 01:06 PM.
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#28
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My MK1 Focus 1.6 was a hoot once tuned.
SS4 cams, Vernier pulleys, 1.7 inlet manifold & TB, 4-2-1 manifold with a sportscat fitted bolted to the standard exhaust, uprated big end bolts, HD valve springs, ST170 air snorkle, Focus Automatic air deflector with a panel filter and she made a little over 150bhp and would rev to 7750rpm (had to fit an ST170 instrument cluster).
She ran like that for around 30k before the bottom end went but I fully expect that was more to do with the 75k of start/stop district nurse driving my Mother did from new going 2 to 3 years without changing the oil. However, it could have been due to me still running the standard specification Ford oil. If I had another I'd probably run M1/Castrol Edge 0w40 A3/B4. After it started knocking I put the engine back to standard, stuck a 10w60 oil in it and done another 15k in it before I sold it!
SS4 cams, Vernier pulleys, 1.7 inlet manifold & TB, 4-2-1 manifold with a sportscat fitted bolted to the standard exhaust, uprated big end bolts, HD valve springs, ST170 air snorkle, Focus Automatic air deflector with a panel filter and she made a little over 150bhp and would rev to 7750rpm (had to fit an ST170 instrument cluster).
She ran like that for around 30k before the bottom end went but I fully expect that was more to do with the 75k of start/stop district nurse driving my Mother did from new going 2 to 3 years without changing the oil. However, it could have been due to me still running the standard specification Ford oil. If I had another I'd probably run M1/Castrol Edge 0w40 A3/B4. After it started knocking I put the engine back to standard, stuck a 10w60 oil in it and done another 15k in it before I sold it!
Last edited by Bailes1992; 02-08-2017 at 06:59 AM.
#29
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As massivewangers said. When i did a trackday in my puma i was on cars back bumpers through the corners but as soon as i was on the straight the cars would pull away from me.
#30
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What other brake set ups will fit? Is there anything available which doesn't involve trimming the calliper? I'm a bit weary of doing that
#31
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I think ST150 fiesta brakes will fit.
I just did mine on the cheap matey. I only took a bit of the calipers and carriers. If i thought it was very dodgey i wouldnt of done it.
I just did mine on the cheap matey. I only took a bit of the calipers and carriers. If i thought it was very dodgey i wouldnt of done it.
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Does the 280mm Mondeo V6 stuff fit? From a MK1/2 Mondeo. I think it's much the same as 4WD Cosworth stuff. I had those on an old MK4 Escort once, it stopped pretty well. The 300mm ones are good, but I think you would have to shave them to get them under 15s.
#39
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thanks for links and pictures you've put up it's been helpful and now I know what I can do with the brakes.