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Supercharger kits? (zetec)

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Old 27-10-2009, 04:46 PM
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remus
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Default Supercharger kits? (zetec)

I've got a spare M45 eaton, does anyone know of a kit or a guide for the parts i'll need?
Old 27-10-2009, 04:54 PM
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a__zed
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Id like to know too!!
Old 27-10-2009, 05:26 PM
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I've found the jackson kit, i've sent them an email.

Anyone else?
Old 27-10-2009, 06:39 PM
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yeah i have a list somewhere, i'll dig it out and post it later
Old 27-10-2009, 06:41 PM
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Charlie Chalk
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Does the Jackson kit come with a charge cooler?
Old 27-10-2009, 06:48 PM
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found it, here you go..

this is a list for the kit for a focus, there have been some revisions on alternator brackets and if you need it i think i have a link to the differing belt routes and lengths. let me know if you need it

Here is a list for the ZETEC (non-svt) kit.

Bill of Materials
Focus 995-000
051-696 BADGE, JACKSON RACING 2
051-741 DFMM - FOCUS 1
988-042 S/C SUPPORT BRACKET KIT 3 1
051-081 WASHER, FLAT, M10 2
051-084 BOLT, HEX, M10-1.50 X 50 G8.8 2
051-186 NUT,FLANGED,8X1.25,12AF 1
051-505 BOLT FLANGED M8X25X1.25 12 AF 1
051-506 BOLT, FLANGED M8 X 30 X 1.25 1
051-657 BRACKET, S/C SUPPORT STRAP 1
051-658 BRACKET, S/C SUPPORT LOWER 1
988-105 ALT/BELT DRIVE BRACKET - FOCUS 1
051-081 WASHER, FLAT, M10 1
051-505 BOLT, HEX FLANGE M8-1.25 X 25 2
051-627 PULLEY, 2.0IN IDLER, PLASTIC 1
051-659 BRACKET, ALTERNATOR - FOCUS 1
051-762 BOLT,HEX FLANGE,M10 X1.25 X 30 1
988-211 INTAKE MANIFOLD ASSY - FOCUS 1
051-098 BYPASS VALVE 1
051-121 SCREW, SHCS, M6 X 1.0 X 16 4
051-142 HOSE BARB. 7/32 VACUUM 2
051-144 HOSE, SILICONE, 1.5 ID X 1.25 1
051-147 BOLT, BYPASS, M10 X 16 X 1.25 2
051-189 CLAMP, HOSE, MINI, 2INCH 2
051-364 PLUG, PIPE, AH, 1/4 NPT 1
051-503 BOLT M8 X 0.75 X 10 WI PLUG 1
051-505 BOLT, HEX FLANGE M8-1.25 X 25 2
051-529 GASKET, JR BYPASS-MANIFOLD 1
051-553 CLIP RETAINING 7/32 VACUUM 1
051-660 INTAKE MANIFOLD – FOCUS 1
051-794 GASKET, INTAKE MANIFOLD 1 1
051-796 HOSE, VACUUM, 7/32 X 14 IN 1
051-797 HOSE BARB,1/4NPT X 1/2 X 45DEG 1
988-307 SUPERCHARGER ASSEMBLY - FOCUS 1
051-122 STUD, M8 X 1.25 X 40 1
051-938 NUT, FLANGE, M8X1.25, 3/8IN AF 1
051-207 AHCS M8X1.25X25 2
051-528 GASKET,GEN3 S/C-TB ADAPTOR 1
051-656 S/C GEN3 M45 CW 3.0-6R 1
051-662 TB ADAPTER FOCUS 1
051-680 HOSE BARB, 3/8 VACUUM 4
051-783 AHCS, M8 X 1.25 X 55 1
988-415 HOSE BAG - FOCUS 1
051-134 VACUUM TEE 3/8 1
051-513 CLAMP, HOSE, NO 8 2
051-667 HOSE, PCV, 1/2IN X 2IN 1
051-669 HOSE, FLEX LOPRENE 1
051-784 HOSE, SILICONE, 7MM ID X 26IN. 1
051-785 HOSE, SILICONE, 7MM ID X 6IN. 2
051-235 CLAMP, HOSE, SAE NO. 44 2
988-703 GASKETS - LOCTITE - ZIP TIES 1
051-016 CABLE TIE 8
220-136 REMOVABLE THREADLOCKER 1
051-525 GASKET, M45 S/C MANIFOLD 1
988-812 INSTRUCTIONS AND STICKERS 1
051-473 JR WARRANTY CARD 1
052-010 STICKER, PREMIUM FUEL 1
051-676 INSTRUCTIONS FOR FOCUS 1
051-723 CARB EO STICKER 1
988-913 HARDWARE BAG 1
051-004 BOLT,HEX FLANGE,M6 X 1.00 X 15 4
051-074 WASHER, FLAT, M8 4
051-075 WASHER, LOCK, M8 4
051-119 BOLT, HEX FLANGE M6-1.0 X 10 1
051-125 STUD, FULL THREAD 8 X 50 X1.25 9
051-127 BOLT, HEX FLANGE M8-1.25 X 20 1
051-135 BOLT, HEX FLANGE M8-1.25 X 40 1
051-186 NUT, HEX FLANGE M8-1.25 9
051-663 SCREW, SET, M8 X 1.25 X 50 2
051-677 STUD, M10 X 1.5 X 50 1
051-678 NUT, FLANGE, M10 X 1.5, 15 AF 1
051-911 BELT, K060997 1
051-714 BRACKET, SC - ALTERNATOR 1
051-717 SPACER, .33 ID X .63 OD X .33 1
051-718 SPACER, .33 ID X .63 OD X 1.80 1
051-754 ALLEN WRENCH, 4MM 1
051-761 BOLT,HEX, M8 X 1.25 X 90 4
051-788 BOLT, HEX FLANGE M10-1.5 X 40 2
988-915 HARDWARE BAG 1
052-014 BOLT,HEX FLANGE,M6 X 1.00 X 25 4
051-717 SPACER, .33 ID X .63 OD X .33 4
051-728 BRACKET, MOUNTING, P/S 1
051-729 BRACKET, ADAPTER, P. STEERING 1
051-787 NUT, FLANGE, M6 X 1.0, 10 AF 4
051-789 SCREW, TAPPING, M6.3-1.81 X 20 1



the installation instructions (bear in mind this is for focus) are here ..

http://www.mossmotors.com/graphics/p...6066-ZX3BB.pdf

i fitted the jrsc kit with the bbk (big boost kit) to my 2ltr black top mondy and it was pretty straight forward bar a few minor mods

hope this helps

Last edited by zetecdan; 27-10-2009 at 06:57 PM.
Old 27-10-2009, 06:50 PM
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zetecdan
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Originally Posted by Charlie Chalk
Does the Jackson kit come with a charge cooler?

sadly not, although the powerworks kit does.
i use water/meth injection to help cool things down and some cold air ducting ito the engine bay. looking at getting some vents stamped into the bonnet to allow the hot air to escape easier

Last edited by zetecdan; 27-10-2009 at 06:52 PM.
Old 27-10-2009, 09:09 PM
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Originally Posted by zetecdan
sadly not, although the powerworks kit does.
i use water/meth injection to help cool things down and some cold air ducting ito the engine bay. looking at getting some vents stamped into the bonnet to allow the hot air to escape easier
Do you know where I could get the powerworks kit, it's for an st170 engine from a 02 focus?

Originally Posted by zetecdan
found it, here you go..this is a list for the kit for a focus, there have been some revisions on alternator brackets and if you need it i think i have a link to the differing belt routes and lengths. let me know if you need it
Thanks for the very helpful response!

My engine doesnt have an air conditioning pump or a power steering pump, so which belt would I use?

I will also being using a smaller lucas alternator, but i'm not sure that should matter.

Last edited by remus; 27-10-2009 at 09:14 PM.
Old 27-10-2009, 09:21 PM
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Thought they stopped making the Powerworks kits.
Old 27-10-2009, 09:29 PM
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Originally Posted by Charlie Chalk
Thought they stopped making the Powerworks kits.
that's all i've been able to find so far as well, which is a real shame since it seems like it was the best.

do you know who manufactured them, developed by cosworth from what I can tell?
Old 27-10-2009, 09:48 PM
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the powerworks sc is an eaton m62 unit and you are right production has ceased so to has the jrsc
try looking at the for sale section on the US focus site http://forums.focaljet.com/ they pop up from time to time. also there is a load of info on there in the forced induction section.
i have read on there recently that there is a new rotrex kit in development for the duratec focus.
Old 27-10-2009, 09:55 PM
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zetecdan
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Originally Posted by remus
Do you know where I could get the powerworks kit, it's for an st170 engine from a 02 focus?



Thanks for the very helpful response!

My engine doesnt have an air conditioning pump or a power steering pump, so which belt would I use?

I will also being using a smaller lucas alternator, but i'm not sure that should matter.

there is no kit for the duratec focus but one is in development. using the rotrex supercharger. from what i understand they are trying to get the bracketry made and US CARB certified (emmissions) by christmas

here is a list of belt routes and belt lengths for the (zetec) focus.. http://www.fordracingparts.com/rbr/t...lt_Details.pdf
Old 27-10-2009, 10:08 PM
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focussport have various kits out for the duratec.
Old 27-10-2009, 10:11 PM
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Charlie Chalk
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They only do turbo kits now, the supercharger kits they sold were Jackson ones.
Old 27-10-2009, 11:21 PM
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Thanks for all the info, but I think we can all quite easily conclude the only option (for the zetec) is now fully custom unless this rotex kit can be adapted so i'll wait and see what they come up with...
Old 27-10-2009, 11:37 PM
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Talk to Jamsport about it, they've done a few albeit on the ST 2.0 duratec. Also TOTD use to supercharge quite a few zetecs give them a bell too.
Old 28-10-2009, 12:11 AM
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TOTD done Neils Fiesta and used the Powerworks kit, so unless they have any instock, But I recall Chris telling me once he used to order them in for the conversions, Might be worth a try though.

What kit do Jamsport use?
Old 28-10-2009, 12:15 AM
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Rotrex I think..
Old 28-10-2009, 12:23 AM
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Originally Posted by pani_k
Rotrex I think..
i think so and their website is being updated at the moment, so no indicator of price as of yet either.
Old 28-10-2009, 08:32 AM
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you can get a few from the states, the svt focus tuning scene is massive over there i think there is one called rotrex
http://www.mustang50magazine.com/tec...kit/index.html

Last edited by mozzy; 28-10-2009 at 08:34 AM.
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