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Gearbox 2wd cossie

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Old 27-10-2009, 03:59 PM
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mechanic28
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Question Gearbox 2wd cossie

when i have took the box out on my sapp i have always undone the 4 bolts that hold the front anti roll bar to the body!does this have to be done?i am currently in the process of taking the box out but cant get one of the nuts undone so just seeing if indeed it does need to be undone to allow the roll bar to drop down or will the box come out with the bar still bolted to the body!

Many ta's

Last edited by mechanic28; 27-10-2009 at 04:00 PM.
Old 27-10-2009, 04:06 PM
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Paulo P
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I took my box out on Sunday and I didn't undo those bolts It was a little bit of a squeeze but it worked.
Old 27-10-2009, 04:06 PM
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If you are just removing the box, leave the bellhousing there - 4 bolts. If you are trying to get at the clutch, then why not use a semi flimsy piece of wood on the roll bar, drop it on the wood and slide her down.

I've taken my T5 out of my 3 door a ton - but my 3 door shell has no 4x4 tunnel on it - 85 shell. The Saff tunnel seems to have tons of room.

If there is no room to cantilever it out and down then yes, remove the roll bar.
Old 27-10-2009, 04:11 PM
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LHD220Turbo
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easiest way i found to take gearbox out was as follows:

1) prop out
2) undo exhaust from back of turbo (3 nuts)
3) leave anti roll bar alone!
4) gearbox mount off
5) take gearstick gaitor off and remove 2 13mm nuts to remove gearstick

Once you've done all that the box will have enough room to come over the anti roll bar.
Old 27-10-2009, 04:16 PM
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mechanic28
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Originally Posted by LHD220Turbo
easiest way i found to take gearbox out was as follows:

1) prop out
2) undo exhaust from back of turbo (3 nuts)
3) leave anti roll bar alone!
4) gearbox mount off
5) take gearstick gaitor off and remove 2 13mm nuts to remove gearstick

Once you've done all that the box will have enough room to come over the anti roll bar.

thats the way i have always done it but i always undone the 4 bolts for the anti roll bar,thats good tho if the box still comes out without touching the roll bar!!as above looks tighter on a 3 door!


Cheers for the replys so far
Old 27-10-2009, 04:18 PM
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saph4be
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i took box out my saff without moving roll bar and it was 4x4
Old 27-10-2009, 04:19 PM
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mechanic28
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cool!just want to do the rear main as there is a very slight leak!just being a fussy bastard lol

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Old 27-10-2009, 04:22 PM
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LHD220Turbo
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Originally Posted by mechanic28
thats the way i have always done it but i always undone the 4 bolts for the anti roll bar,thats good tho if the box still comes out without touching the roll bar!!as above looks tighter on a 3 door!


Cheers for the replys so far
it is tight mate; but i used a pry bar covered in cloth and eased it over the anti roll bar
Old 27-10-2009, 04:23 PM
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Paulo P
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Originally Posted by LHD220Turbo
easiest way i found to take gearbox out was as follows:

1) prop out
2) undo exhaust from back of turbo (3 nuts)
3) leave anti roll bar alone!
4) gearbox mount off
5) take gearstick gaitor off and remove 2 13mm nuts to remove gearstick

Once you've done all that the box will have enough room to come over the anti roll bar.
Exactly what I did last weekend but I was lazy and left the propshaft in the box
Old 27-10-2009, 04:26 PM
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LHD220Turbo
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Originally Posted by Paulo P
Exactly what I did last weekend but I was lazy and left the propshaft in the box
pure laziness!

i only took it off cos i was doing it on my own and my prop was powdered black and didnt want to chip or damage the bloody thing
Old 27-10-2009, 04:32 PM
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I thought you was away on holiday ?

When you going to look at that turbo for me ????????

Steve
Old 27-10-2009, 10:32 PM
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mechanic28
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box out modified one of my sockets to undo the anti roll bar! deffo getting to old to be taking gearboxs out on the floor tho!
Old 27-10-2009, 10:33 PM
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mechanic28
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Originally Posted by cossie4i
I thought you was away on holiday ?

When you going to look at that turbo for me ????????

Steve

I aint forgot chap!go away thursday will look at it for you !just got caught up in doing work to the cossie soz fella
Old 28-10-2009, 06:59 AM
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Originally Posted by mechanic28
I aint forgot chap!go away thursday will look at it for you !just got caught up in doing work to the cossie soz fella
I thought you was going last Thursday Doug.

I hope you get a chance to look at the turbo today for me then.

Have a nice holiday

Steve
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