General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

fibreglass inlet manifold

Thread Tools
 
Search this Thread
 
Old 02-09-2009, 05:27 PM
  #1  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default fibreglass inlet manifold

good idea or shit idea?
Old 02-09-2009, 05:28 PM
  #2  
BRAMMER
PassionFord Post Whore!!
iTrader: (23)
 
BRAMMER's Avatar
 
Join Date: Dec 2004
Location: The North
Posts: 9,665
Received 16 Likes on 14 Posts
Default

why?
Old 02-09-2009, 05:30 PM
  #3  
Dlatch!
I've found that life I needed.. It's HERE!!
 
Dlatch!'s Avatar
 
Join Date: May 2004
Location: chorleywood
Posts: 1,083
Likes: 0
Received 1 Like on 1 Post
Default

shit idea
Old 02-09-2009, 05:34 PM
  #4  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default

light, conducts far less heat that alluminium, cheap, easy to form.

why is it a shit idea?
Old 02-09-2009, 05:34 PM
  #5  
andy130
PassionFord Post Whore!!
iTrader: (2)
 
andy130's Avatar
 
Join Date: Jun 2008
Location: ireland
Posts: 5,511
Received 4 Likes on 4 Posts
Default

no as pin holes would cause air leak then crack ect mate
Old 02-09-2009, 05:37 PM
  #6  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default

i think if it was made propely, by properly saturating each layer with resin you wouldnt get any holes.
Old 02-09-2009, 05:39 PM
  #7  
Dlatch!
I've found that life I needed.. It's HERE!!
 
Dlatch!'s Avatar
 
Join Date: May 2004
Location: chorleywood
Posts: 1,083
Likes: 0
Received 1 Like on 1 Post
Default

when did u ever see anything in fibreglass that did not crack eventually ?
the heat/vibration would kill it very quickly imo

dunno about u but i would not want it going into my engine
Old 02-09-2009, 05:53 PM
  #8  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default

ive only ever seen bonnet and boot lids in fibreglass tbh but thats a different kettle of fish. i dont think just high frequency vibrations like that from an engine would crack fibreglass, i recon done properly, and perhaps re-enforced with wire mesh where possible, there'd be no issues there.
Old 02-09-2009, 05:55 PM
  #9  
Dan F
Advanced PassionFord User
 
Dan F's Avatar
 
Join Date: Jan 2008
Location: Lincoln
Posts: 1,838
Received 3 Likes on 3 Posts
Default

Try it and tell us the results after sometime
Old 02-09-2009, 07:23 PM
  #10  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default

anyone got anymore thoughts?! 88 views!
Old 02-09-2009, 07:25 PM
  #11  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

I think that the continual flexing from the changes in pressure might be an issue, but cracks arent really the end of the world if you then just make another one, only way it would be a bad problem is if anything flaked off and jammed a valve open or similar.
Old 02-09-2009, 07:29 PM
  #12  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default

cant see how anything could flake off tbh? think you might be right about the constant heat cycles but the only way to know would be to do one and see...

edit

missread that as heat not pressure. id imagine 5 or 6mm thick fibreglass over such small areas wouldnt flex THAT much would it?! on a n/a motor there wouldnt be any positive pressure trying to blow it to bits, just lower pressure trying to suck it in on itself.

would need doing just to see i supose...

Last edited by xr-stu; 02-09-2009 at 07:31 PM.
Old 02-09-2009, 07:32 PM
  #13  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

Im talking about pressure cylcles not heat cycles (although im sure that will exagerate the effects too), ive seen aluminium inlets crack from flexing.
Old 02-09-2009, 07:40 PM
  #14  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default

yeah i missread.

still with a fibreglass manifold there could potentially be no weak points or stress points such as sharp corners or welds etc. and alluminium, or metal in general, would be much more suseptable to fatigue failures than a composite.
Old 02-09-2009, 07:44 PM
  #15  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

Guy I know had this on his nova, seemed to work well and is composite, all be it carbon though:

Old 02-09-2009, 07:46 PM
  #16  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default

same principle just stronger, and ligher, but not as easy to make into complex shapes as some figreglass matt and resin.
Old 02-09-2009, 07:46 PM
  #17  
orionmojo
PassionFord Post Whore!!
iTrader: (1)
 
orionmojo's Avatar
 
Join Date: Nov 2005
Location: Birmingham
Posts: 5,225
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by Chip
Guy I know had this on his nova, seemed to work well and is composite, all be it carbon though:

and the most 90's looking engine bay award goes too....
Old 02-09-2009, 07:48 PM
  #18  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

Originally Posted by xr-stu
same principle just stronger, and ligher, but not as easy to make into complex shapes as some figreglass matt and resin.
That particular one was made when C/F was very expensive about 10 years ago and was made from the same material as the person making it used when doing F1 car tubs, IIRC it would retail at about 9 grand at the time if you were to buy one, so a bit over the top, but it was a no compromise build.
His driveshafts were gun drilled too, proper engineering porn for the whole thing!
Old 02-09-2009, 07:49 PM
  #19  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

Originally Posted by orionmojo
and the most 90's looking engine bay award goes too....
A picture taken in the 90s funnily enough, lol
Old 02-09-2009, 07:50 PM
  #20  
CoupeUK
I've found that life I needed.. It's HERE!!
 
CoupeUK's Avatar
 
Join Date: Sep 2006
Location: Hertfordshire
Posts: 1,217
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Chip
Guy I know had this on his nova, seemed to work well and is composite, all be it carbon though:

Bloody hell, that brings back some memories! Pepe's yes?
Old 02-09-2009, 07:51 PM
  #21  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

Yes mate, thats a picture from Grom's car "pepe"

Still one of my favourite cars ever, really awesome bit of kit.
Old 02-09-2009, 07:51 PM
  #22  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

Another angle, showing off the carbon trumpets too:

Old 02-09-2009, 07:55 PM
  #23  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

The driveshaft I mentioned, sorry for the off topic but I know you like good engineering anyway

Old 02-09-2009, 07:56 PM
  #24  
RigPig
Advanced PassionFord User
 
RigPig's Avatar
 
Join Date: May 2004
Location: offshore Brasil
Posts: 2,193
Received 0 Likes on 0 Posts
Default

Originally Posted by Chip
That particular one was made when C/F was very expensive about 10 years ago and was made from the same material as the person making it used when doing F1 car tubs, IIRC it would retail at about 9 grand at the time if you were to buy one, so a bit over the top, but it was a no compromise build.
His driveshafts were gun drilled too, proper engineering porn for the whole thing!
Chip
can you please explain "gun drilled "
Thanks
Old 02-09-2009, 07:57 PM
  #25  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

See the reply above yours mate
Old 02-09-2009, 08:00 PM
  #26  
RigPig
Advanced PassionFord User
 
RigPig's Avatar
 
Join Date: May 2004
Location: offshore Brasil
Posts: 2,193
Received 0 Likes on 0 Posts
Default

just seen it chip thanks. what is to be gained by doing this.
Cheers Bob
Old 02-09-2009, 08:02 PM
  #27  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default

cant actually tell whats been done to it?! is it hollowed out or what?!
Old 02-09-2009, 08:05 PM
  #28  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

Originally Posted by B16 RBM
just seen it chip thanks. what is to be gained by doing this.
Cheers Bob
It makes it both stronger and lighter when you gun drill it.
Old 02-09-2009, 08:07 PM
  #29  
RigPig
Advanced PassionFord User
 
RigPig's Avatar
 
Join Date: May 2004
Location: offshore Brasil
Posts: 2,193
Received 0 Likes on 0 Posts
Default

how can it make it stonger if you are removing metal from the inside ?
Old 02-09-2009, 08:09 PM
  #30  
Chip
*** Sierra RS Custard ***
iTrader: (3)
 
Chip's Avatar
 
Join Date: Dec 2006
Posts: 47,250
Received 22 Likes on 14 Posts
Default

Because when it twists (which shafts do in use) fractures often work out from the centre, this way the stresses effect it less, Im afraid I am not a metalurgist though, so cant give you the exact details of how and why, I just know that is what happens.
Old 02-09-2009, 08:10 PM
  #31  
Dan1281
I've found that life I needed.. It's HERE!!
 
Dan1281's Avatar
 
Join Date: Oct 2004
Location: wigan
Posts: 1,116
Likes: 0
Received 0 Likes on 0 Posts
Default

fuck me that's need one hell of a drill bit lol
Old 02-09-2009, 08:11 PM
  #32  
RigPig
Advanced PassionFord User
 
RigPig's Avatar
 
Join Date: May 2004
Location: offshore Brasil
Posts: 2,193
Received 0 Likes on 0 Posts
Default

so is the internal rifled or just drilled out to a larger ID
Old 02-09-2009, 11:26 PM
  #33  
Dlatch!
I've found that life I needed.. It's HERE!!
 
Dlatch!'s Avatar
 
Join Date: May 2004
Location: chorleywood
Posts: 1,083
Likes: 0
Received 1 Like on 1 Post
Default

you may well get away with a fibreglass intake scoop but not the actual manifold its self (which i think u mean't?)
how does fibre glass react to fuel btw? but there must be a reason why all manifolds are alloy or plastic i am guessing reliability.
the fibreglass would be a handy way of making a mould for a alloy copy though and maybe to experiment with designs

now we want you to try it for us
Old 03-09-2009, 01:08 PM
  #34  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default

the reaction to fuel was something i hadnt thought of actually, im sure theres a resin you could get thatd be ok though, same as some plastics can stand petrol some cant...

i might give it a go just to see what happens.
Old 03-09-2009, 01:20 PM
  #35  
RUPERT THE BIG HAIRY BEAR
Too many posts.. I need a life!!
 
RUPERT THE BIG HAIRY BEAR's Avatar
 
Join Date: Aug 2009
Location: under a fiesta ST near doncaster
Posts: 782
Likes: 0
Received 0 Likes on 0 Posts
Default

ive never seen a fiberglass inlet there must be a reason y i think particles will come off and beak up slowly and ud never even now till it was to late but u seem determind this will work so try it and let us know how it goes and i dont think fiberglass is stronge rthan carbon or they would make things out of it
Old 03-09-2009, 01:22 PM
  #36  
bristol_fez
Too many posts.. I need a life!!
iTrader: (1)
 
bristol_fez's Avatar
 
Join Date: Feb 2005
Location: Bath
Posts: 548
Likes: 0
Received 0 Likes on 0 Posts
Default

What about the use of ally supports in the inlet to help? I am sure it is possible but as people have said, how long would it last?
Old 03-09-2009, 01:24 PM
  #37  
grcossie
I've found that life I needed.. It's HERE!!
 
grcossie's Avatar
 
Join Date: May 2007
Location: norway
Posts: 1,262
Received 20 Likes on 20 Posts
Default

Martin schanke used carbon inlet on rallycross cars, but they crack sometimes.
It`s also some Cosworth engine in Norway whit a copy of mis inlet, in carbon, like ex Hafsengens car
Old 03-09-2009, 01:25 PM
  #38  
JohnnyB
PassionFord Post Whore!!
 
JohnnyB's Avatar
 
Join Date: May 2003
Location: Derby
Posts: 8,594
Likes: 0
Received 2 Likes on 2 Posts
Default

Get the timing wrong and it will blow a big fucking whole though you newly made manifold.
Old 03-09-2009, 01:30 PM
  #39  
xr-stu
PassionFord Post Whore!!
Thread Starter
 
xr-stu's Avatar
 
Join Date: Jun 2003
Location: stoke on trent
Posts: 4,954
Likes: 0
Received 1 Like on 1 Post
Default

i didnt say fibreglass is stronger, just easier to work with than carbon fibre.

tbh i just think the cracking and bits breaking off thing wouldnt be as much of a problem as some people might think, fibreglass is strong stuff, flexible and doesnt suffer from fatigue like metals do. fair enough, IF it cracked then thered be an issue, obviously, but i think itd take alot to crack one. back fire yeah, thatd probably do it. how often does that happen though when the engines already setup and timing is right?
Old 03-09-2009, 01:34 PM
  #40  
RUPERT THE BIG HAIRY BEAR
Too many posts.. I need a life!!
 
RUPERT THE BIG HAIRY BEAR's Avatar
 
Join Date: Aug 2009
Location: under a fiesta ST near doncaster
Posts: 782
Likes: 0
Received 0 Likes on 0 Posts
Default

youd need ur engine set up with ur new mani though dont you and i must have miss read that then bout the carbon


Quick Reply: fibreglass inlet manifold



All times are GMT. The time now is 07:47 PM.