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Help please ,, Fuel pumps / swirl pots etc

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Old 21-01-2009, 06:30 PM
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Mr RS500
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Default Help please ,, Fuel pumps / swirl pots etc

Im trying to fit my fuel pumps etc in the 3 door and need advice

As you can see by the piccs , the bottom 2 pumps are lift pumps and will be pulling from the tank ( not fitted yet ) and feed the swirl pot .

From the bottom of the swirl pot is the outlet that will feed the top 2 pumps that go to the filter and then to the engine

I have a return from the engine to the top of the fuel tank , and also a return at the top of the swirl pot to the fuel tank

What i want to know is if i have done anything wrong or im missing somthing

Paul



Old 21-01-2009, 06:35 PM
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3DOOR ARY
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as you well know,i wouldn't have a clue

what i do know is ,wow

Ary
Old 21-01-2009, 06:37 PM
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Micky
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Sounds good to me.Regards,MIcky
Old 21-01-2009, 06:38 PM
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Have the return from the engine going into the swirl pot, with the very top outlet on the swirlpot feeding back to the tank as an overflow return
Old 21-01-2009, 06:57 PM
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Lloyd
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the first 2 pumps look like cos items,and are not lift pumps. ie you will have to gravity feed them.
wont that totally defeat the object of having a swirl pot?
Old 21-01-2009, 07:07 PM
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Originally Posted by Lloyd
the first 2 pumps look like cos items,and are not lift pumps. ie you will have to gravity feed them.
wont that totally defeat the object of having a swirl pot?
I know what your saying regards the pumps being gravity fed but I dont understand how this will defeat the object of having a swirl pot?


Love the spare wheel well infill Paul! Who made that for you?
Old 21-01-2009, 07:08 PM
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Originally Posted by Lloyd
the first 2 pumps look like cos items,and are not lift pumps. ie you will have to gravity feed them.
wont that totally defeat the object of having a swirl pot?
They are all cossie pumps , and the swirl pot is only there as there isnt one in the tank

So what am i missing ?? this is what im asking

I know your saying that the tank can get low and starve the pumps that fill the swirl pot , But then thats why the swirl pot is there as this SHOULD hold enough fuel till the pumps grab more fuel and refill the swirl pot

Last edited by Mr RS500; 21-01-2009 at 07:11 PM.
Old 21-01-2009, 07:10 PM
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Originally Posted by cossie604
I know what your saying regards the pumps being gravity fed but I dont understand how this will defeat the object of having a swirl pot?


Love the spare wheel well infill Paul! Who made that for you?
Made by philloy mate i gave him a cardboard template and he made that

Last edited by Mr RS500; 21-01-2009 at 07:11 PM.
Old 21-01-2009, 07:15 PM
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Originally Posted by Rs500 Registrar
They are all cossie pumps , and the swirl pot is only there as there isnt one in the tank

So what am i missing ?? this is what im asking

I know your saying that the tank can get low and starve the pumps that fill the swirl pot , But then thats why the swirl pot is there as this SHOULD hold enough fuel till the pumps grab more fuel and refill the swirl pot

Im running a cossie pump as a lift pump but tbh Ive got it in its standard possition coming from a standard tank that now has no internal swirl pot. Seems fine so far. Do you really need two cossie pumps as lift pumps though? As said previously by someone, you'd be better returning from the rail to the swirl tanks top side pipe then use the very top pipe as an outlet to the tank.
Old 21-01-2009, 07:15 PM
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Originally Posted by AquariousRS
Have the return from the engine going into the swirl pot, with the very top outlet on the swirlpot feeding back to the tank as an overflow return

Great info mate cheers exactly why i did this post as i knew i would miss somthing
Old 21-01-2009, 07:15 PM
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Originally Posted by Rs500 Registrar
Made by philloy mate i gave him a cardboard template and he made that
Hope he kept the template
Old 21-01-2009, 07:18 PM
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Originally Posted by cossie604
Im running a cossie pump as a lift pump but tbh Ive got it in its standard possition coming from a standard tank that now has no internal swirl pot. Seems fine so far. Do you really need two cossie pumps as lift pumps though? As said previously by someone, you'd be better returning from the rail to the swirl tanks top side pipe then use the very top pipe as an outlet to the tank.

All i thought mate was if 2 pumps are pulling from the swirl pot 2 should fill it

Plus it looks sexy , and all 4 pumps can be turned on and off individually so i can turn one lift pump off i its not required , and this also gives a spare if one should fail
Old 21-01-2009, 07:18 PM
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the problem with returning from the engine to the swirl pot is you get hot fuel in the pot, returning to the tank helps this issue...


paul are you going to pressure the swirl pot? by jetting the return line?
Old 21-01-2009, 07:21 PM
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Originally Posted by JTECHSAFF
the problem with returning from the engine to the swirl pot is you get hot fuel in the pot, returning to the tank helps this issue...


paul are you going to pressure the swirl pot? by jetting the return line?

It hardly gets hot does it? Luke warm maybe
Old 21-01-2009, 07:21 PM
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Originally Posted by JTECHSAFF
the problem with returning from the engine to the swirl pot is you get hot fuel in the pot, returning to the tank helps this issue...


paul are you going to pressure the swirl pot? by jetting the return line?
So im better returning to the tank ?

Whats jetting the return mean ?
Old 21-01-2009, 07:22 PM
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well thats the reason many people dont run them like that... as the fuel just keeps warm, and gets warmer each time it circulates. returning to the tank gives it much longer to cool, and it mixes back with cool fuel.


if you jet(restrict) the return from the pot to the tank, it keeps the swirl pot under pressure. i think this is the way to run them, with a 3mm jet in the return line.

im no expert, i would recomend speaking to martin at reyland, or tony from turbosystems or stu at msd

Last edited by JTECH James; 21-01-2009 at 07:27 PM.
Old 21-01-2009, 07:23 PM
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Originally Posted by Rs500 Registrar
All i thought mate was if 2 pumps are pulling from the swirl pot 2 should fill it

Plus it looks sexy , and all 4 pumps can be turned on and off individually so i can turn one lift pump off i its not required , and this also gives a spare if one should fail
Just for looks then....ya tart

Two maybe pulling but they wont be flowing anywhere near as much as two pumps going full chat with not much pressure to battle against. Does look funky though!
Old 21-01-2009, 07:23 PM
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no, the swirl pot will run dry seconds after the 1st pumps stop getting fuel,plus cos pumps are lubricated by fuel passing through them,so if they run dry,they will fail very quickly.
Old 21-01-2009, 07:25 PM
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Originally Posted by Lloyd
no, the swirl pot will run dry seconds after the 1st pumps stop getting fuel,plus cos pumps are lubricated by fuel passing through them,so if they run dry,they will fail very quickly.

To be fair tho , i shouldnt let the tank get that low anyway

That is the same as letting a tank get too low with an internal swirl pot isnt it ?
Old 21-01-2009, 07:28 PM
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Originally Posted by JTECHSAFF
well thats the reason many people dont run them like that... as the fuel just keeps warm, and gets warmer each time it circulates. returning to the tank gives it much longer to cool, and it mixes back with cool fuel.


if you jet(restrict) the return from the pot to the tank, it keeps the swirl pot under pressure

So what your saying is ,,Return to the tank not the s/pot , and the return / overflow from the s/pot to the tank should be a small pipe ?

this is exactly how i thought hence the smaller return on top of the s/pot
Old 21-01-2009, 07:32 PM
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Originally Posted by Rs500 Registrar
So what your saying is ,,Return to the tank not the s/pot , and the return / overflow from the s/pot to the tank should be a small pipe ?

this is exactly how i thought hence the smaller return on top of the s/pot
thats how i think it should be,

the return from the swirl pot to the tank doesnt have to be small pipe, they just put a restrictor in it, like the std amal valve idea....
Old 21-01-2009, 07:42 PM
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what fuel tank are you intending to use
Old 21-01-2009, 07:47 PM
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Originally Posted by Tony S Mannock
what fuel tank are you intending to use

Philloy is making me one Tony

Will sit on the boot floor to the right of the pumps etc
Old 22-01-2009, 07:38 AM
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The tank i will use will have a small box ( about 6" x 6" x 6" ) that will sit through a hole in the boot floor that will be like a pot , this will have the fitting for the fuel lines that will supply the 2 " lift pumps "

I will need to drill 2 holes in the alloy wheel well to let the lines through
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