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what is the best i/c for a s2

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Old 08-11-2004, 10:56 PM
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©hatter Box
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Default what is the best i/c for a s2

for keeping act downs
for keeping water temps down in summer
best air flow and no boost drop off?

there r a few new i/c out there now which one is best??
Old 08-11-2004, 10:59 PM
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Mike Gurney
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a front mount single pass with a wrc core will do you best

i have a spare reverse charge carrier if you need one
Old 08-11-2004, 11:04 PM
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i am after a new i/c defo of thinking of going single pass
Old 09-11-2004, 03:01 AM
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vroooom ptssssh
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GRS is good also.... or twin cossie or even tripple.......what u got jusnow Alex, looks like a GRS?
Old 09-11-2004, 05:33 AM
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Jon ERST S2
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I like the idea of the Proally one. That runs a seperate rad for the turbo. Sounds like a great idea to me, saves heating up the normal water system. Whats the worst that could happen if your turbo rad gets overheating? you'd just have to let the turbo cool down, whereas if the engine gets overheated it's got to be far worse...
Old 09-11-2004, 06:11 AM
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Originally Posted by vroooom ptssssh
GRS is good also.... or twin cossie or even tripple.......what u got jusnow Alex, looks like a GRS?
His got grs now yes Need temps lower

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Old 09-11-2004, 08:01 AM
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Ladies and gents... we have the best all round kit!!
Good for low act's , massive internal air flow, easy to fit, utilises all standard hoses, allows space for a cold air feed to the turbo or a pro alloy turbo cooler.
Kit supplied with everything you need - cooler, brackets fans etc.

Series 2 intercooler kit



And with the turbo cooler fitted

we will be at the Donnington show this weekend
Old 09-11-2004, 08:03 AM
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Whats the ACT temp when on full boost?

Im surprised that the GRS is not good enough.
Old 09-11-2004, 08:04 AM
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Originally Posted by Jon ERST S2
I like the idea of the Proally one. That runs a seperate rad for the turbo. Sounds like a great idea to me, saves heating up the normal water system. Whats the worst that could happen if your turbo rad gets overheating? you'd just have to let the turbo cool down, whereas if the engine gets overheated it's got to be far worse...

hi Jon... the turbo can not over heat with the turbo cooler because we are cooling the water after the turbo!!
this cooler just cools the water before it re- enters the system, making the whole water system cooler
Old 09-11-2004, 08:19 AM
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Jon ERST S2
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Ah got you, so it's not in it's own system just almost an extension of the normal radiator system.

Wasn't saying it was a bad thing either. How well would it work having a seperate radiator just for the turbo or would it not be worth it as the pre-rad cools the turbo water enough to not raise overall water temps?
Old 09-11-2004, 08:29 AM
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I'm amazed the GRS you have isn't giving the ACT's you need . Damn boy how much boost are you running

I think one of the mags (Performance Ford are you reading? ) needs to do a proper head to head test of the available intercoolers not just making notes of the ACT's but also of the water temps.
Old 09-11-2004, 08:42 AM
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Is the pro alloy intercooler available without the fans? If so how much please
Old 09-11-2004, 08:51 AM
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Mike Gurney
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I got mine made by radtec - its my own design, but I am very pleased with the end result

you could get your GRS converted to a single pass

what are your water temps like ?

Pro Alloy - thats a proper looking bit of kit !! what does it retail at ? how thick is the core ?
Old 09-11-2004, 09:32 AM
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Mike Gurney,
Hi Mike,
The retail is £380.00+ vat
all pf users are entitled to 10% off that price
ps the core is 40mm thick- this gives good air flow to the water radiator
paddy;
you can deduct a further £50.00 without the twin fans...we would make this to order though as we would need to omit the welded fan brackets
another batch of 20 being made as we speak
Old 09-11-2004, 09:33 AM
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Rick
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Pro Alloy - i have no doubt that it will work well temp wise, but what about airflow?

It's still a twin pass. Have u any data regarding pressure before and after the intercooler?
Old 09-11-2004, 09:36 AM
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Originally Posted by Rick
Pro Alloy - i have no doubt that it will work well temp wise, but what about airflow?

It's still a twin pass. Have u any data regarding pressure before and after the intercooler?
rick its a single pass!! the air flows from bottom to top
and there is no pressure drop- in fact we see a gain in pressure because of the greater air density and better air flow characteristics..
Old 09-11-2004, 10:58 AM
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Whats the diff between single or twin pass??
Old 09-11-2004, 11:14 AM
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These are the basics....
An intercooler consists of a core (the section with the tubes and the zig zag fins) and two end tanks (the boxes where the inlet and outlet pipes are welded to)
A single pass intercooler has one pipe on each end tank- thus the internal air only has a single pass of the core.
A double pass has both inlet and outlet pipes on the same end tank with a dividing plate between them- thus the air has a double pass of the core.
Generally people normally have double pass cores so the pipework is easier for fitment but the internal air flow is cut in half- not good for a high performance cooler
Unlike other manufacturers our cooler has the end tanks on the top and bottom therefore we can give a single pass cooler and have the pipes where they need to be!!
Old 09-11-2004, 11:20 AM
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These look like a top bit of kit mate

Will be in touch after xmas when funds are more readily available

Also, you say they fit straight on? no mucking about with cutting the bumper from the inside?
Old 09-11-2004, 11:26 AM
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paddy1977,
The only modification to the car is one 8mm hole to be drilled in the slam panel!!!
no cutting at all
Old 09-11-2004, 11:27 AM
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Twin pass has to go from left to right and then back again, single pass just goes from left to right or in Pro Alloys case, just up!
Old 09-11-2004, 11:28 AM
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I am waaaay too slow today
Old 09-11-2004, 11:32 AM
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Wayne,
Stop showing off .
Old 09-11-2004, 12:02 PM
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Mike Rainbird,
Old 09-11-2004, 12:20 PM
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rudey car is at grove as we talk i am looking for a new cooler as the old one is not up to the job and i dont want to cook my eng with the hi water temps come summer and thats with two fans
Old 09-11-2004, 02:20 PM
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We didn't get till grove till late rudey and i was in fancy dress think i scared em all away Mark said they tested one on a cossie which was really good but he couldn't remember off the top of his head what it was. But it brought the temps right down think it was a bit late and he had, had a hard day lol There gonna go over his car then call to talk business


His running a bernie stage 2 box rudster And broke it once well lost 5th gear, but he is the first and only person so far to manage this on the stage 2 box lol

Has any one used or tested this cooler on a high power rst yet?
Old 09-11-2004, 02:29 PM
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does look a propper cooler! if i was gonna buy a new one its the one id go for.. alas the GRS will have to do me for now!

Pro alloy... do you sell the cooling fans seperate.. if so how much!
CheeRS
Phil
Old 09-11-2004, 02:50 PM
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Originally Posted by CabrioTurbo
does look a propper cooler! if i was gonna buy a new one its the one id go for.. alas the GRS will have to do me for now!

Pro alloy... do you sell the cooling fans seperate.. if so how much!
CheeRS
Phil
Phil, for fans, go to our site and click on the spal logo and all the fans are there.
all pf users can subtract 10% from the prices shown.
(prices do not include vat.)
most sizes are in stock

sexy-aRSe
The cooler grove tested on that day was one of our Escort Cosworth RS500 type coolers
Old 09-11-2004, 02:53 PM
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Originally Posted by Jano_OddKidd
Whats the ACT temp when on full boost?

Im surprised that the GRS is not good enough.
Ditto that


Alex, out of curiosity what boost d'ya run mate?
Old 09-11-2004, 03:03 PM
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Alex is only running 18psi lol Soon to be more though In the summer his temps where so high even with 2 fans, sid has the same problem
Old 09-11-2004, 03:09 PM
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high boost and ignition advance (im sure thats right) makes the car VERY VERY hot very quickly if ure givin it some, turbo almost glows red instantly, obv only see it if its on a RR! lol, maybe this is part of the problem?

has he got a lower temp fan switch? is the rad in good nick? a re-core would prob bring temps down further! header cap fine aswell?....
Old 09-11-2004, 03:14 PM
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Originally Posted by sexy-aRSe
Alex is only running 18psi lol Soon to be more though In the summer his temps where so high even with 2 fans, sid has the same problem
Where were the fans mounted? on the front of the cooler or direct onto the Rad?

What was he using std RST rad, or alloy rad?

Cheers
Old 09-11-2004, 03:19 PM
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Originally Posted by vroooom ptssssh
high boost and ignition advance (im sure thats right) makes the car VERY VERY hot very quickly if ure givin it some, turbo almost glows red instantly, obv only see it if its on a RR! lol, maybe this is part of the problem?

has he got a lower temp fan switch? is the rad in good nick? a re-core would prob bring temps down further! header cap fine aswell?....
Dave don't think this is the prob And he was running a pace alloy rad which started to leak at begining of the show season so had it recored by graham at grs so was brand new And the temps seemed to have raised slightly more since the grs recore aswell

Andy the fans sit behind the intercooler, on the rad itself
Old 09-11-2004, 03:34 PM
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grs i/c can cause temps to rise slightly as for overheating dont think its to do with your i/c.they dont raise water temps to the point of overheating think youve got other probs there m8.
AVA in glasgow do the best intercooler that ive seen doesnt cover all of rad can use standard fan and get act no higher than 35degrees,t28rst uses one of these best to speak to him(davie where r u<back me up ).
they are dear but think about £500
Old 09-11-2004, 03:42 PM
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Originally Posted by JamboRST
grs i/c can cause temps to rise slightly as for overheating dont think its to do with your i/c.they dont raise water temps to the point of overheating think youve got other probs there m8.
When did someone say it was overheating? Think you have miss- read this post!
Old 09-11-2004, 04:25 PM
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Originally Posted by Alex zvh cabrio
rudey car is at grove as we talk i am looking for a new cooler as the old one is not up to the job and i dont want to cook my eng with the hi water temps come summer and thats with two fans
is cookin engine not overheatin,water temps have nothin to do with ur i/c,yes they will rise slightly in traffic but no to the point of cookin an engine
Old 09-11-2004, 04:31 PM
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He said he doesn't want to cook his engine come summer As his car has gone away for more work so will be running more power/boost Then engine is Not or has Not been COOKING, just running very warm in the summer finding it hard to bring the act's down


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