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Is there a course I can do on rebuilding turbos?

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Old 04-07-2008, 06:48 PM
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bigbill
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Default Is there a course I can do on rebuilding turbos?

Rite lads, I want to know if there is anywhere I could do a course on rebuilding turbos? I now this sounds like one of them wank questions from a twat but I am genuinley intrested in this. I am a fully qualified mechanic and am looking to further myself. So can anyone help me out? Also does anyone know where I would go about getting spare parts for turbos?

Cheers Lads!
Old 04-07-2008, 06:53 PM
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pa_sjo
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Have you looked into how much turbo balancing machines cost?
Old 04-07-2008, 06:58 PM
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bigbill
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Originally Posted by pa_sjo
Have you looked into how much turbo balancing machines cost?
No. How much?
Old 04-07-2008, 07:03 PM
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Ł25k upwards..
Old 04-07-2008, 10:46 PM
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LHD220Turbo
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Originally Posted by bigbill
Rite lads, I want to know if there is anywhere I could do a course on rebuilding turbos? I now this sounds like one of them wank questions from a twat but I am genuinley intrested in this. I am a fully qualified mechanic and am looking to further myself. So can anyone help me out? Also does anyone know where I would go about getting spare parts for turbos?

Cheers Lads!
fair play to wanting to try something new, but as above, its costly!

you need a balancing machine that will spin in excess of 10,000 rpm, unless you have one or even access to one there aint much point
Old 04-07-2008, 10:51 PM
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Stu.H
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Originally Posted by pa_sjo
Have you looked into how much turbo balancing machines cost?
First thing I thought of!

Dont get rebuilding them without one of these machines, or you could end up with a lot of problems

Old 05-07-2008, 12:42 AM
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Micky
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Originally Posted by LHD220Turbo
fair play to wanting to try something new, but as above, its costly!

you need a balancing machine that will spin in excess of 10,000 rpm, unless you have one or even access to one there aint much point
It's more like 100,000 RPM mate!!Regards,Micky

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Old 05-07-2008, 01:09 AM
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Noone has answered the guys question though, I'm afraid I can't help either, but does anyone know where he can learn to do it? even if he cant due to lack of equipment. Lots of people do welding courses but have no welder at home....

Yes more like 100k RPM, although today I'd say even this can be too low.

JAmes.
Old 05-07-2008, 07:59 AM
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I think Turbo Technics do training, and they sell the balancing machines..
Old 05-07-2008, 08:36 AM
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if the wheel and shaft of a turbo are undamaged and dont need to be changed the turbo wont need balancing.
Old 05-07-2008, 08:42 AM
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bigbill
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Cheers for the input lads. I must admit I had no idea of the cost of it but I would still like to do it. So so far it sounds like turbo technics are the fellas to talk to!
Old 05-07-2008, 08:49 AM
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Originally Posted by scoooby slayer
if the wheel and shaft of a turbo are undamaged and dont need to be changed the turbo wont need balancing.
oh yes it will
Old 05-07-2008, 08:54 AM
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Originally Posted by Mitsy FQ
oh yes it will


wrong, we run 13 caterpillars d8s and d6s all turboed diesels 8 to 14 litre engines and the guy who rebuilds them for us doesnt have balancing equipment and if they dont need a new shaft or comp wheel he rebuilds them in house. and we get 5 to 6 thousands hours from them. the d8s have a garret t66 i think.

Last edited by scoooby slayer; 05-07-2008 at 08:55 AM.
Old 05-07-2008, 03:44 PM
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AlexF
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But what does he rebuild on them if it doesnt involve taking them apart?
Old 06-07-2008, 10:16 PM
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Originally Posted by scoooby slayer
wrong, we run 13 caterpillars d8s and d6s all turboed diesels 8 to 14 litre engines and the guy who rebuilds them for us doesnt have balancing equipment and if they dont need a new shaft or comp wheel he rebuilds them in house. and we get 5 to 6 thousands hours from them. the d8s have a garret t66 i think.
I think you need to go on a turbo building course roflol
so what you are saying is you don't need to balance a turbo that has been stripped based on your experiences of a turbo builder who doesn't have a balancer,on a huge turbo that rotates once a week lol
that is like saying you don't need to balance your wheels if you put the same tyre back on and only do 20 mph
Please don't give uniformed advice,it annoys me
the turbo's used on cars are substantially smaller and rotate at speeds from 80k rpm up to 250k rpm on the smaller ones such as a gt15
Like i said they must be balanced
Old 07-07-2008, 05:13 AM
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Originally Posted by Mitsy FQ
I think you need to go on a turbo building course roflol
so what you are saying is you don't need to balance a turbo that has been stripped based on your experiences of a turbo builder who doesn't have a balancer,on a huge turbo that rotates once a week lol
that is like saying you don't need to balance your wheels if you put the same tyre back on and only do 20 mph
Please don't give uniformed advice,it annoys me
the turbo's used on cars are substantially smaller and rotate at speeds from 80k rpm up to 250k rpm on the smaller ones such as a gt15
Like i said they must be balanced
Or don't bother, and enjoy the sound of a police siren every time you boot the car, wondering why there are bits of comressor blade flying through your engine ....
Old 07-07-2008, 05:28 PM
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if your just stripping it and replacing the seal for example how can the compressor wheel come out of balance?
Old 07-07-2008, 06:33 PM
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Originally Posted by James
if your just stripping it and replacing the seal for example how can the compressor wheel come out of balance?
How do you know you have it all back in EXACTLY lined up, inc the nut etc, not disturbed the balance by taking small metal shavings off the nut as you use a socket on it etc.... at 100,000 rpm a gramme can make a fucking big difference...
Old 08-07-2008, 06:45 AM
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Originally Posted by Mitsy FQ
I think you need to go on a turbo building course roflol
so what you are saying is you don't need to balance a turbo that has been stripped based on your experiences of a turbo builder who doesn't have a balancer,on a huge turbo that rotates once a week lol
that is like saying you don't need to balance your wheels if you put the same tyre back on and only do 20 mph
Please don't give uniformed advice,it annoys me
the turbo's used on cars are substantially smaller and rotate at speeds from 80k rpm up to 250k rpm on the smaller ones such as a gt15
Like i said they must be balanced

im not gonna argue but ur wrong they dont need balacing if only new bearings and seals. ive had a r5 gtt one done new bearings and seals and not balanced and worked fine at 12 psi so its not uninformed advice.

Last edited by scoooby slayer; 08-07-2008 at 06:59 AM.
Old 08-07-2008, 08:48 AM
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StephTell
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Scoobyslayer:

I think telling one of the most respected and knowledgable tuners on here (not to mention one of the ugliest), that he's wrong with regards to turbo's is not the smartest move...it makes you look....













well.....



















like a........
















FUCKING RETARD!
Old 08-07-2008, 08:51 AM
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Originally Posted by scoooby slayer
im not gonna argue but ur wrong they dont need balacing if only new bearings and seals. ive had a r5 gtt one done new bearings and seals and not balanced and worked fine at 12 psi so its not uninformed advice.
you carry on arguing with yourself then lol
Old 08-07-2008, 09:15 AM
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tony @ turbosystems doesn't know about turbos eh?

ROFL
Old 08-07-2008, 11:31 AM
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i have seen the turbos done big and small so i know it can be done. none of them have had to run 2 bar plus boost but theyve still work fine as standard. if it wasnt right then the turbo i took of last week that needs new seals wouldnt have lasted 6000 hrs.
Old 08-07-2008, 11:54 AM
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Originally Posted by scoooby slayer
i have seen the turbos done big and small so i know it can be done. none of them have had to run 2 bar plus boost but theyve still work fine as standard. if it wasnt right then the turbo i took of last week that needs new seals wouldnt have lasted 6000 hrs.
sounds like you are trying to convince yourself
Old 08-07-2008, 01:27 PM
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Originally Posted by Mitsy FQ
sounds like you are trying to convince yourself


i dont need to convince myself anything i know what ive seen with my own eyes. maybe you dont wana encourage people to change seals themselves as you might loose some business
Old 08-07-2008, 01:29 PM
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Originally Posted by StephTell
Scoobyslayer:

I think telling one of the most respected and knowledgable tuners on here (not to mention one of the ugliest), that he's wrong with regards to turbo's is not the smartest move...it makes you look....













well.....



















like a........
















FUCKING RETARD!


i couldnt give a fuck about your opinion i know what ive seen with my own eyes the results speak for themselves
Old 08-07-2008, 01:36 PM
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Originally Posted by scoooby slayer
i dont need to convince myself anything i know what ive seen with my own eyes. maybe you dont wana encourage people to change seals themselves as you might loose some business
not at all
BIY rocks
a question you should ask yourself is are you trying to encourage people to diy and should you be encouraging them.
turbo building is a specialist job
lets hope you don't get a brain tumour you will probably want to fix that yourself too roflol
Old 08-07-2008, 02:12 PM
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It is an interesting topic turbo building. I have in the past upgraded a garret turbo with a bigger compressor wheel and housings without getting it balanced.

It was on a mates car and he was prepared to take the risk. It worked fine and was used hard for many miles with no problems.

All the components were genuine garret from the states.

I have heard in the past that all garret components come individually balanced to a tolerance garret find acceptable from the factory.

if this is true, with the accuracy of modern machining you may find you can rebuild a garrett with out balancing?

I suppose if all the components are balanced to a tolerance and you are unlucky enough in how you clock you parts you could end up with the cumalative of those tolerances.

As for the speed of the balancing machine, surely that is dictated by the sensativity of your measuring equipment.

I know the forces involved will be greater at higher rotational speed eg 120k but surely if your machine is accurate enough you can detect those forces at 10k?

I guess the forces developed by an out of balance shaft rise expodentaily with rpm so i guess life of a DIY tubo could be hugely rated to application and use?
Old 08-07-2008, 04:00 PM
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Scabbyslayer: Likewise. But you really are making an arse out of yourself.

I once saw a man hit a window with a hammer and it didn't break.
Therefor glass doesn't break when you hit it with a hammer.

Seen it with my own eyes!
Old 08-07-2008, 04:05 PM
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Stephen Tactfull Tellings
Old 08-07-2008, 04:48 PM
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Originally Posted by StephTell
Scabbyslayer: Likewise. But you really are making an arse out of yourself.

I once saw a man hit a window with a hammer and it didn't break.
Therefor glass doesn't break when you hit it with a hammer.

Seen it with my own eyes!


i think you need to get ur head out from mitsy fqs arse if you think a turbo is scrap without balancing after a minor rebuild.
Old 08-07-2008, 05:14 PM
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I think you need to stop talking out of your arse instead of worrying about Mitsy's arse
Old 08-07-2008, 05:41 PM
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i rebuilt my turbo, with new bearings and seals, wasnt balanced. i took every precaution possibe to get it built perfectly.




lasted 1 week, thats 1 week before the vibration caused bearing failure at coombe and compressor wheel touched the housing.


its a mugs game risking not balancing them, and something i will never do again, the actual turbo strip and build is piss easy

Last edited by JTECH James; 08-07-2008 at 05:43 PM.
Old 08-07-2008, 05:45 PM
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Originally Posted by JTECHSAFF
i rebuilt my turbo, with new bearings and seals, wasnt balanced. i took every precaution possibe to get it built perfectly.




lasted 1 week, thats 1 week before the vibration caused bearing failure at coombe and compressor wheel touched the housing.


its a mugs game risking not balancing them, and something i will never do again, the actual turbo strip and build is piss easy
takes no more than 15 mins to balance a turbo and cost very little
Old 08-07-2008, 05:46 PM
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Originally Posted by JTECHSAFF
i rebuilt my turbo, with new bearings and seals, wasnt balanced. i took every precaution possibe to get it built perfectly.




lasted 1 week, thats 1 week before the vibration caused bearing failure at coombe and compressor wheel touched the housing.


its a mugs game risking not balancing them, and something i will never do again, the actual turbo strip and build is piss easy
you should have got scooby slayer to do it
Old 08-07-2008, 05:47 PM
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Originally Posted by Mitsy FQ
takes no more than 15 mins to balance a turbo and cost very little
Aren't you full of shit, turbo's don't need balancing!
I know because I have changed the drum of my tumbledryer and that isn't balanced either but it has lasted for over a year now!
Old 08-07-2008, 05:50 PM
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i took my turbo to kwik fit, for a wheel balance, but they didnt have the right weights, and tried to tell me my shocks were fudged

Last edited by JTECH James; 08-07-2008 at 05:53 PM.
Old 08-07-2008, 06:13 PM
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i've rebuilt about five turbos, took every precaution etc etc and only one fucked up, maybe now i know why and the other times i was just lucky!

again using garrat turbos.
Old 08-07-2008, 06:36 PM
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AlexF
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LOL at this thread!!

Its not just Tony thats saying DONT rebuild your own turbo! I am! I have been there, done it, learnt from it and NO I don't sell turbos LOL
Old 09-07-2008, 06:42 AM
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Originally Posted by Mitsy FQ
you should have got scooby slayer to do it
ive never said i do it personally


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