General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

How much boost can i run through a 205 block +1mm rebore?

Thread Tools
 
Search this Thread
 
Old 25-10-2004, 01:40 PM
  #41  
peteh
PassionFord Post Whore!!
Thread Starter
iTrader: (3)
 
peteh's Avatar
 
Join Date: Jul 2003
Location: Edinburgh
Posts: 6,150
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Ian2wdsaffcos
Pete,

How many times has the engine been rebuilt mate as normally people go to 0.25mm oversize, then 0.5mm...............
it has only been rebuild once, just looked again and it was a con-rod that let go, must have grooved the bore well inside then if it's rebored to +1mm

where's mr norris when you need him
Old 25-10-2004, 02:18 PM
  #42  
peteh
PassionFord Post Whore!!
Thread Starter
iTrader: (3)
 
peteh's Avatar
 
Join Date: Jul 2003
Location: Edinburgh
Posts: 6,150
Likes: 0
Received 0 Likes on 0 Posts
Default

bttt so stage 3 would be safe then?
Old 25-10-2004, 02:24 PM
  #43  
JRST
Too many posts.. I need a life!!
 
JRST's Avatar
 
Join Date: Jun 2003
Location: London
Posts: 729
Likes: 0
Received 0 Likes on 0 Posts
Default

after reading the post. Seems to be fine. i dont know though. i think we need the input of the turners really.
Old 25-10-2004, 02:38 PM
  #44  
Ian2wdsaffcos
Advanced PassionFord User
 
Ian2wdsaffcos's Avatar
 
Join Date: May 2003
Location: Barrow-in-Furness
Posts: 2,220
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by ian m
How many times has the engine been rebuilt mate as normally people go to 0.25mm oversize, then 0.5mm...............
only if you use cosworth pistons mahles are 0.5 and 1mm
Good point
Old 25-10-2004, 02:41 PM
  #45  
Ian2wdsaffcos
Advanced PassionFord User
 
Ian2wdsaffcos's Avatar
 
Join Date: May 2003
Location: Barrow-in-Furness
Posts: 2,220
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by peteh
bttt so stage 3 would be safe then?
Very difficult to say, it's all a gamble really, the block in my first Saff cracked right down one of the bores not long after I'd sold it & that was running stg3 on 0.5mm o/s pistons with 205block. Although it had done about 50k on the rebuild.
Old 25-10-2004, 03:12 PM
  #46  
Ian M
I've found that life I needed.. It's HERE!!
 
Ian M's Avatar
 
Join Date: Jun 2003
Posts: 1,399
Likes: 0
Received 0 Likes on 0 Posts
Default

bttt so stage 3 would be safe then?
absolutely ive seen more 200 blocks cracked than 205 although thats usually down to poor preparation of the block before assembly.
Old 25-10-2004, 03:14 PM
  #47  
Rene
PassionFord Post Whore!!
 
Rene's Avatar
 
Join Date: Jun 2003
Location: Holland
Posts: 7,442
Likes: 0
Received 0 Likes on 0 Posts
Default

boost mad thanks for clearing that up mate and i know Burton supplies the correct pistons for that as i was looking into this
Old 25-10-2004, 04:37 PM
  #48  
LPS
15000
 
LPS's Avatar
 
Join Date: Aug 2004
Location: Ipswich, Suffolk
Posts: 20
Likes: 0
Received 0 Likes on 0 Posts
Default

I was running 92mm accralite pistons in my 205 block at about 400bhp and it did about 5000 miles before it cracked number 2 bore (about 3inchs) and started to misfire but it did not explode . I'm running a 202 trany block at the moment see how long that lasts!!!!
Old 25-10-2004, 04:50 PM
  #49  
markk
10K+ Poster!!
iTrader: (2)
 
markk's Avatar
 
Join Date: May 2003
Location: Lancs
Posts: 10,638
Received 104 Likes on 96 Posts
Default

ian m,
i know lots of people on 205 blocks running high boost with no issues i think markk is actually a bit more than + 1mm and he runs approx 30 psi



absolutely ive seen more 200 blocks cracked than 205 although thats usually down to poor preparation of the block before assembly.

totally agree there !!

what alot of people fail to remember is how old is your 205 block ?
and not only the age but what is it like internally as blocks corrode from the inside out especially when used without an anticorrosion device !

i prefer to use the 205 blocks for a few reasons of my choice , but they have to be carefully selected !!
Old 25-10-2004, 04:59 PM
  #50  
peteh
PassionFord Post Whore!!
Thread Starter
iTrader: (3)
 
peteh's Avatar
 
Join Date: Jul 2003
Location: Edinburgh
Posts: 6,150
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by markk
ian m,
i know lots of people on 205 blocks running high boost with no issues i think markk is actually a bit more than + 1mm and he runs approx 30 psi



absolutely ive seen more 200 blocks cracked than 205 although thats usually down to poor preparation of the block before assembly.

totally agree there !!

what alot of people fail to remember is how old is your 205 block ?
and not only the age but what is it like internally as blocks corrode from the inside out especially when used without an anticorrosion device !

i prefer to use the 205 blocks for a few reasons of my choice , but they have to be carefully selected !!
so not much use to me then as i wasn't there when they rebuild it , it was the old block that they rebored +1mm if that helps.
Old 25-10-2004, 05:01 PM
  #51  
ImaRacing 700
PassionFord Post Whore!!
 
ImaRacing 700's Avatar
 
Join Date: Aug 2004
Location: Kent
Posts: 4,364
Likes: 0
Received 0 Likes on 0 Posts
Default

..
Old 25-10-2004, 05:02 PM
  #52  
brad
PassionFord Post Troll
 
brad's Avatar
 
Join Date: Apr 2004
Location: West Sussex
Posts: 3,174
Likes: 0
Received 0 Likes on 0 Posts
Default

my 1st 205 was cracked but im certain at was cracked b4 it was rebuilt and no one noticed it
the 2nd one i had was fine , i used to run 38 psi peak and hold 32 iirc with no problems at all
luck of the draw me thinks , you win some you lose some ,
Old 25-10-2004, 05:03 PM
  #53  
peteh
PassionFord Post Whore!!
Thread Starter
iTrader: (3)
 
peteh's Avatar
 
Join Date: Jul 2003
Location: Edinburgh
Posts: 6,150
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Bosch Man
...do whatever YOUR tuner tells you...so get Ł1000+ ready for rebuild
Old 25-10-2004, 05:25 PM
  #54  
markk
10K+ Poster!!
iTrader: (2)
 
markk's Avatar
 
Join Date: May 2003
Location: Lancs
Posts: 10,638
Received 104 Likes on 96 Posts
Default

peteh,
so not much use to me then as i wasn't there when they rebuild it , it was the old block that they rebored +1mm if that helps.
the condition of the block can be determined by someone who knows what there looking for ( generally ) ive seen blocks that have had hairline fractures in them after a rebore that have gone unnoticed until the car has been run

this is why a new block will be specified for all high power customer rebuilds , as was said above its a reliability thing. alot of my work is done for me in the name of research and development , but would i always sell it to a customer , no is the answer, unless the risks are accepted by the paying customer, to me you are going to have to take that risk that whoever built that engine knew what they were doing and hope its ok
Old 25-10-2004, 05:30 PM
  #55  
brad
PassionFord Post Troll
 
brad's Avatar
 
Join Date: Apr 2004
Location: West Sussex
Posts: 3,174
Likes: 0
Received 0 Likes on 0 Posts
Default

its funny phil mentioned using liners , as thats what the engineering company who got my replacement block ready use put in mine .
i allways thought they were a bad idea till i posted about it on here and found out they can be a good thing if done properly
Old 25-10-2004, 05:30 PM
  #56  
markk
10K+ Poster!!
iTrader: (2)
 
markk's Avatar
 
Join Date: May 2003
Location: Lancs
Posts: 10,638
Received 104 Likes on 96 Posts
Default

ive no problem with liners if they are done properly !!
Old 25-10-2004, 05:33 PM
  #57  
Ian M
I've found that life I needed.. It's HERE!!
 
Ian M's Avatar
 
Join Date: Jun 2003
Posts: 1,399
Likes: 0
Received 0 Likes on 0 Posts
Default

as markk says if it has allways had plenty of anti freeze in it should be ok internally you could allways take your water pump off and have a look that will give you a good idea.
Old 25-10-2004, 05:54 PM
  #58  
Rs Gus
impreza wrx sti version 8
iTrader: (2)
 
Rs Gus's Avatar
 
Join Date: Jul 2003
Location: sheffield
Posts: 8,935
Received 6 Likes on 6 Posts
Default

Originally Posted by ian m
i know lots of people on 205 blocks running high boost with no issues i think markk is actually a bit more than + 1mm and he runs approx 30 psi
and hes also alot higher than std comp and not even cossie pistons
Old 25-10-2004, 05:57 PM
  #59  
Rs Gus
impreza wrx sti version 8
iTrader: (2)
 
Rs Gus's Avatar
 
Join Date: Jul 2003
Location: sheffield
Posts: 8,935
Received 6 Likes on 6 Posts
Default

i prefer to use the 205 blocks for a few reasons of my choice , but they have to be carefully selected !!
yeah nearest transit van
Old 25-10-2004, 06:14 PM
  #60  
Ian M
I've found that life I needed.. It's HERE!!
 
Ian M's Avatar
 
Join Date: Jun 2003
Posts: 1,399
Likes: 0
Received 0 Likes on 0 Posts
Default

yeah nearest transit van
_________________
i hope your not suggesting he,s a cheapskate
Old 25-10-2004, 06:30 PM
  #61  
PGT
Too many posts.. I need a life!!
 
PGT's Avatar
 
Join Date: May 2004
Location: in the garage fixing yet another oil leak
Posts: 925
Likes: 0
Received 0 Likes on 0 Posts
Default



fiona wanted to seee dancing men
Old 25-10-2004, 07:05 PM
  #62  
markk
10K+ Poster!!
iTrader: (2)
 
markk's Avatar
 
Join Date: May 2003
Location: Lancs
Posts: 10,638
Received 104 Likes on 96 Posts
Default

Rs Gus,
yeah nearest transit van
_________________
ian m,
i hope your not suggesting he,s a cheapskate
yep - 2.5Di pistons machined down swirl chambers removed, and re welded crowns work mint !!!
Old 25-10-2004, 07:29 PM
  #63  
pugo
Advanced PassionFord User
 
pugo's Avatar
 
Join Date: May 2004
Location: benfleet, essex
Posts: 2,444
Likes: 0
Received 0 Likes on 0 Posts
Default

I spoke to one of rouse's old engine men when i built mine and when i asked how much power a 205 block could take he told me because of the way cast has to settle he would prefer using an old crack tested 205 block in favour of an unsettled 200 block
he said when they were 1st racing they used to bin the new 205 cossie block and used to hunt breakers yards down to find any old 205 blocks that had had done at least 50k as they had had plenty of heat cycles and had settled , he said they even favoured them over the 500 blocks until they had done milage on them!

I currently use a 205 block and hold 30psi and its as happy as a pig in shite

Pugo
PS they were all on std bore though
Old 25-10-2004, 07:42 PM
  #64  
Ian M
I've found that life I needed.. It's HERE!!
 
Ian M's Avatar
 
Join Date: Jun 2003
Posts: 1,399
Likes: 0
Received 0 Likes on 0 Posts
Default

yep - 2.5Di pistons machined down swirl chambers removed, and re welded crowns work mint !!!

not having it, not even you would do that.


then again
Old 25-10-2004, 07:57 PM
  #65  
peteh
PassionFord Post Whore!!
Thread Starter
iTrader: (3)
 
peteh's Avatar
 
Join Date: Jul 2003
Location: Edinburgh
Posts: 6,150
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by pugo
I spoke to one of rouse's old engine men when i built mine and when i asked how much power a 205 block could take he told me because of the way cast has to settle he would prefer using an old crack tested 205 block in favour of an unsettled 200 block
he said when they were 1st racing they used to bin the new 205 cossie block and used to hunt breakers yards down to find any old 205 blocks that had had done at least 50k as they had had plenty of heat cycles and had settled , he said they even favoured them over the 500 blocks until they had done milage on them!

I currently use a 205 block and hold 30psi and its as happy as a pig in shite

Pugo
PS they were all on std bore though
got my hopes up then , i've been told the 200 block being stronger is all a mith anyway from someone who was whilling to buy a brand new 'stronger' 200 block from a very very well known rally engine builder then told to keep his money as they are not weaker, only in a certain place which will never break on a road car, or something like that anyway
Old 25-10-2004, 08:07 PM
  #66  
Ian M
I've found that life I needed.. It's HERE!!
 
Ian M's Avatar
 
Join Date: Jun 2003
Posts: 1,399
Likes: 0
Received 0 Likes on 0 Posts
Default

i wouldnt worry about it even if you ran greys you wont put anywhere near the amount of strain on it that a race car would.
Old 25-10-2004, 08:58 PM
  #67  
Rs Gus
impreza wrx sti version 8
iTrader: (2)
 
Rs Gus's Avatar
 
Join Date: Jul 2003
Location: sheffield
Posts: 8,935
Received 6 Likes on 6 Posts
Default

markk they dont even know the bore size lol and its more than 1mm over
Old 25-10-2004, 09:11 PM
  #68  
markk
10K+ Poster!!
iTrader: (2)
 
markk's Avatar
 
Join Date: May 2003
Location: Lancs
Posts: 10,638
Received 104 Likes on 96 Posts
Default

Rs Gus,
markk they dont even know the bore size lol and its more than 1mm over

now dont be silly gus you and i know you cant run a block at more than 1mm over for competition use
Old 25-10-2004, 09:31 PM
  #69  
Rs Gus
impreza wrx sti version 8
iTrader: (2)
 
Rs Gus's Avatar
 
Join Date: Jul 2003
Location: sheffield
Posts: 8,935
Received 6 Likes on 6 Posts
Default

Originally Posted by markk
Rs Gus,
markk they dont even know the bore size lol and its more than 1mm over

now dont be silly gus you and i know you cant run a block at more than 1mm over for competition use
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
big_Rad
General Car Related Discussion.
8
15-09-2017 09:36 AM
James Porter
Ford RS Cosworth Parts for Sale
6
28-10-2015 12:17 PM
cossiedean84
General Car Related Discussion.
37
02-09-2015 10:19 PM
blackbeautyzetec
Ford Escort RS Turbo
19
29-08-2015 02:11 PM
MARKYMARKONE
Ford Sierra/Sapphire/RS500 Cosworth
1
20-08-2015 12:55 PM



Quick Reply: How much boost can i run through a 205 block +1mm rebore?



All times are GMT. The time now is 12:56 AM.