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melted piston pictures

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Old 29-10-2007 | 05:39 PM
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Heres some pictures of the pistons in sierra cosworth that I stripped last week. Piston number 2 was melted and had no compression. Piston 4 has a lot of little marks on the top. Was it starting to melt too??
I think piston 2 melted because of a lean mixture but im not too sure about the marks on number 4....could this be detonation...what do ye think?




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Old 29-10-2007 | 05:40 PM
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think marks are valve touching
Old 30-10-2007 | 10:35 PM
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nope..dont think the valves were touching. @Its not clear in the pics but the best way to describe it is that it looks like an aero chocolate bar with lots of little holes
Old 30-10-2007 | 10:44 PM
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Detonation fella........

And you might find the electrode is missing off the spark plug too...
Old 30-10-2007 | 10:45 PM
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Valve contacted the pistons at that point, creating a hot spot that probably caused det at that specific point.
Old 30-10-2007 | 10:46 PM
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My melted piston

Old 30-10-2007 | 11:37 PM
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Originally Posted by The Diva
Detonation fella........

And you might find the electrode is missing off the spark plug too...

elctrode came off plug number 4 in my old saph

was just lucky ot went out the exhaust and never feked the engine

all down to a faulty injector
Old 31-10-2007 | 12:05 AM
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all electrodes are fine.. i think the melted piston was caused by a faulty fuel pump.

Do the pistons normally protrude higher than the block at TDC..cause they are by 1mm on this engine.
Old 31-10-2007 | 04:55 AM
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Originally Posted by warrenja1
all electrodes are fine.. i think the melted piston was caused by a faulty fuel pump.

Do the pistons normally protrude higher than the block at TDC..cause they are by 1mm on this engine.
Yes they do, but I think that it could be too much. That all depends what kind of headgasket (how thick) you have?
Old 31-10-2007 | 06:35 PM
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Originally Posted by col cos1
Originally Posted by The Diva
Detonation fella........

And you might find the electrode is missing off the spark plug too...

elctrode came off plug number 4 in my old saph

was just lucky ot went out the exhaust and never feked the engine

all down to a faulty injector
did it damage your turbo then?
Old 31-10-2007 | 08:06 PM
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dont think so

sold the car soon after though
Old 31-10-2007 | 08:58 PM
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Originally Posted by col cos1
Originally Posted by The Diva
Detonation fella........

And you might find the electrode is missing off the spark plug too...

elctrode came off plug number 4 in my old saph

was just lucky ot went out the exhaust and never feked the engine

all down to a faulty injector
mine as just done exactly the same thing but its feked my engine
Old 31-10-2007 | 09:51 PM
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noddys old engine- it got hot at the last bedford track day so
we let it cool down then topped up the coolant then went back out and was running fine, decided to change the gasket to be on the safe side when we got back

took the head off to find this


the old (cometic) gasket must have moved over as the head was dropped on causing a hotspot which resulted in 2 melted pistons, 1 melted head and a cracked block, i have a cosworth shaped door stop now
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