Cosworth exhaust manifolds, hopefully a technical discussion
#41
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Originally Posted by msport
Originally Posted by Stu @ M Developments
Originally Posted by msport
Originally Posted by Stu @ M Developments
Originally Posted by msport
the first "peterg"manifold is the best of these 3 shown imo, but not optimum. (cant see reylands pipe on this machine, at work)
i would never put the wg outlet in outer bend of a pipe, the flow will follow the outward wall and hit the wg outlet and make lots of turbulence disturbing turbo spoolup and drive. Keyparameters for optimum turbodrive in my opinion: As short pipes as ever possible to take all pulse-energy to drive turbine, As straight pipes as possible to keep the pulse alive, place the wg in innerbend of a pipe to disturb as little as possible. Audi has made prototypes with holedrilled plates to cover the wg outlet that flow just enough to decrease boostpressure, but disturb the gasflow to the turbo less. I have made insane good results with my prototype manifolds on cosworth engines, have some running on rally and hillclimb cars.
Regards
i would never put the wg outlet in outer bend of a pipe, the flow will follow the outward wall and hit the wg outlet and make lots of turbulence disturbing turbo spoolup and drive. Keyparameters for optimum turbodrive in my opinion: As short pipes as ever possible to take all pulse-energy to drive turbine, As straight pipes as possible to keep the pulse alive, place the wg in innerbend of a pipe to disturb as little as possible. Audi has made prototypes with holedrilled plates to cover the wg outlet that flow just enough to decrease boostpressure, but disturb the gasflow to the turbo less. I have made insane good results with my prototype manifolds on cosworth engines, have some running on rally and hillclimb cars.
Regards
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#43
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Originally Posted by Stu @ M Developments
Originally Posted by msport
Originally Posted by Stu @ M Developments
Originally Posted by msport
Originally Posted by Stu @ M Developments
Originally Posted by msport
the first "peterg"manifold is the best of these 3 shown imo, but not optimum. (cant see reylands pipe on this machine, at work)
i would never put the wg outlet in outer bend of a pipe, the flow will follow the outward wall and hit the wg outlet and make lots of turbulence disturbing turbo spoolup and drive. Keyparameters for optimum turbodrive in my opinion: As short pipes as ever possible to take all pulse-energy to drive turbine, As straight pipes as possible to keep the pulse alive, place the wg in innerbend of a pipe to disturb as little as possible. Audi has made prototypes with holedrilled plates to cover the wg outlet that flow just enough to decrease boostpressure, but disturb the gasflow to the turbo less. I have made insane good results with my prototype manifolds on cosworth engines, have some running on rally and hillclimb cars.
Regards
i would never put the wg outlet in outer bend of a pipe, the flow will follow the outward wall and hit the wg outlet and make lots of turbulence disturbing turbo spoolup and drive. Keyparameters for optimum turbodrive in my opinion: As short pipes as ever possible to take all pulse-energy to drive turbine, As straight pipes as possible to keep the pulse alive, place the wg in innerbend of a pipe to disturb as little as possible. Audi has made prototypes with holedrilled plates to cover the wg outlet that flow just enough to decrease boostpressure, but disturb the gasflow to the turbo less. I have made insane good results with my prototype manifolds on cosworth engines, have some running on rally and hillclimb cars.
Regards
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![Grin](https://passionford.com/forum/images/smilies/icon_smile.gif)
#44
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Originally Posted by chip-3door
Msport, do you have a connection to PeterG that means you know more about those manifolds than just looking at the picture?
#45
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Originally Posted by msport
Originally Posted by chip-3door
Msport, do you have a connection to PeterG that means you know more about those manifolds than just looking at the picture?
#46
![Default](https://passionford.com/forum/images/icons/icon1.gif)
Originally Posted by msport
Originally Posted by Stu @ M Developments
Originally Posted by msport
Originally Posted by Stu @ M Developments
Originally Posted by msport
Originally Posted by Stu @ M Developments
Originally Posted by msport
the first "peterg"manifold is the best of these 3 shown imo, but not optimum. (cant see reylands pipe on this machine, at work)
i would never put the wg outlet in outer bend of a pipe, the flow will follow the outward wall and hit the wg outlet and make lots of turbulence disturbing turbo spoolup and drive. Keyparameters for optimum turbodrive in my opinion: As short pipes as ever possible to take all pulse-energy to drive turbine, As straight pipes as possible to keep the pulse alive, place the wg in innerbend of a pipe to disturb as little as possible. Audi has made prototypes with holedrilled plates to cover the wg outlet that flow just enough to decrease boostpressure, but disturb the gasflow to the turbo less. I have made insane good results with my prototype manifolds on cosworth engines, have some running on rally and hillclimb cars.
Regards
i would never put the wg outlet in outer bend of a pipe, the flow will follow the outward wall and hit the wg outlet and make lots of turbulence disturbing turbo spoolup and drive. Keyparameters for optimum turbodrive in my opinion: As short pipes as ever possible to take all pulse-energy to drive turbine, As straight pipes as possible to keep the pulse alive, place the wg in innerbend of a pipe to disturb as little as possible. Audi has made prototypes with holedrilled plates to cover the wg outlet that flow just enough to decrease boostpressure, but disturb the gasflow to the turbo less. I have made insane good results with my prototype manifolds on cosworth engines, have some running on rally and hillclimb cars.
Regards
![Surprised](https://passionford.com/forum/images/smilies/shocked.gif)
![Grin](https://passionford.com/forum/images/smilies/icon_smile.gif)
#47
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Originally Posted by chip-3door
Originally Posted by Mike Rainbird
Have not experienced symptoms of the turbulence described in either dyno testing or on the road.
Your car might make 10bhp more due to less pumping losses if the turbulance wasnt there, but without trying the manifold with the wastegate hole sealed up, how would you know it was suffering?
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#52
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Originally Posted by Mike Rainbird
It would make 12 position boost pots pretty much redundant if you couldn't control the boost down to at least 1 bar
.
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#53
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Gents, just for your referance the adaptor pipe I made up on my ERST for a 38mm exrenal waistegate is angled at 75 deg from the direction of flow and it allows control of boost pressure from 1 to 2.2 bar.
The pics are in Performace ford this month.
S.
The pics are in Performace ford this month.
S.
#56
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![](http://www.petergproduction.com/att/PICT2108l.jpg)
Here you see the pipes merge just before the wg take off and shows that stu´s "TIP" difference won´t be problem.
When 3 and 4 wents off to the wg, there will be less pressure there and the pressure in 1 and 2 move over to the 3 and 4 area to even out the pressure difference and not create an uneven backpressure/VE between cyl. Not a optimal set of pipes at all, but will do the work.
I think the second set of pipes is by far the best one. Nice bends and really narrow collector pipeangles and small collector volume.
![](http://www.petergproduction.com/att/cosworth_manifold13.jpg)
#57
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MikeR, I had 0.5bar boost(regulated) and 7500rpm 422bhp, good enough for ladies?
No problem with boostregulation, could make it +-0bar if needed, or no boost...(airinjectors controlling closing/opening) but no ladies drive the Focus T16 4x4, bit noisy to go shopping with(kevlar/carbon panels)
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#65
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Originally Posted by martin-reyland
Originally Posted by madevelopments
chip-3door
Whats your email address and I will send you the picts of my new manifold as I cant post them
.
Mark
Whats your email address and I will send you the picts of my new manifold as I cant post them
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Mark
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#66
1st to 200 without NOS
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Originally Posted by madevelopments
Originally Posted by martin-reyland
Originally Posted by madevelopments
chip-3door
Whats your email address and I will send you the picts of my new manifold as I cant post them
.
Mark
Whats your email address and I will send you the picts of my new manifold as I cant post them
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
Mark
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Mark
#67
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Originally Posted by martin-reyland
Originally Posted by madevelopments
Originally Posted by martin-reyland
Originally Posted by madevelopments
chip-3door
Whats your email address and I will send you the picts of my new manifold as I cant post them
.
Mark
Whats your email address and I will send you the picts of my new manifold as I cant post them
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
Mark
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Mark
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Mark
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Originally Posted by Rick
be nice to get all these on a dyno on the same engine.... Only way to truly test them.
Its hard to do it that way because every turbo needs a specific manifold for the best function. i.e the GT35 might work good on a specific manifold, but wont as near that good with another.
#74
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Originally Posted by Captain Mike
Mark what is the name of the exhaust company stateside ??
Mike
Mike
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Mark
#76
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Originally Posted by msport
Originally Posted by Rick
be nice to get all these on a dyno on the same engine.... Only way to truly test them.
Its hard to do it that way because every turbo needs a specific manifold for the best function. i.e the GT35 might work good on a specific manifold, but wont as near that good with another.
#78
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Hi guys,
I dont like this kinds of discussions. Especialy not when I having a good cold Guinness in my hand and enjoing Ministry of sound live radio
Its even more terrible that I have to write in english....
At first, I dont think you Chip-3door is bias in this case. So I post some pictures of this beatifully polished manifold.
![Name: a5733354.jpg
Views: 792
Size: 73.9 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150372d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-a5733354.jpg)
![Name: manifold.jpg
Views: 885
Size: 56.5 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150373d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-manifold.jpg)
I dont want to argue about wish is the best. Just point on some things.
In my eyes, this is a 90 degree wastegate outlet. And nothing else. If we talk about to let the flow go in a smooth direction. This is how it should be....
![Name: DCP_1054.jpg
Views: 736
Size: 95.9 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150374d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-dcp_1054.jpg)
....if we were 10 years back in time... This days the turbochargers is so much better with small turbines that spools fast as hell and create a backpressure. So this is not neccesary. If you not running an old T04E...
Once again...I dont want to start an argue. I know that MikeR is selling this manifolds. As you guys also can see at Martin´s manifold, the wastegate is in 90 degree. If this is wrong, Im 100% sure that the guys at Primary Designs not should build like that
For the last 6 month I have spend a lot of time and money to test a lot of designs on manifolds and especialy wastegate outlets.
As you all know, there is always a higher pressure in the manifold than the boost is. The wastegate is working like a valve that release the pressure. If the wastegate is correctly sized, not to big or not to small, it doesnt matter in wich direction the outlet in the collector is. Trust me, I have tried this on the dyno. The manifold in picture 1 wich is horrible, has output 732bhp at the flywheel on an YB with an Turbonetics T66 Q-trim and TIAL 46mm wastegate, with a "beatiful boostcurve" and no peaks.
I also want to say that me and msport not is friends. I know who he is, and he knows me.
This is one of my most interesting projects.
![Name: PICT1110liten.jpg
Views: 784
Size: 82.7 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150375d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-pict1110liten.jpg)
Team Jakan Racing Sport compact dragracing. This is a low 8sec car. The engine is an S14 from the old M3 E30. 2.3-16V 4cyl. I have built their manifolds for a couple of years. Last season......
![Name: PICT2266s.jpg
Views: 887
Size: 64.5 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150376d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-pict2266s.jpg)
![Name: jakan7.jpg
Views: 782
Size: 38.5 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150377d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-jakan7.jpg)
![Name: jakan10.jpg
Views: 828
Size: 36.1 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150378d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-jakan10.jpg)
938,3bhp at the flywheel at 1,95bar boost. With the wastegates full open, it goes as low as 0,4 bar. They also measures the different in EGT in primaries. It was 6 degrees celsius between the highest and the lowest.
At the end of the season the boost was 2,05, about 1050bhp... With no NOS...
I dont want to brag. But its so sorry to see that people is throwing shit and assume that the products is shit without even trying it...
When im developing new products, I always test it on the dyno. Or my customers do. For example this manifold to SAAB 9000 Aero.
![Name: PICT2489s.jpg
Views: 831
Size: 35.4 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150379d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-pict2489s.jpg)
This is dynopapers from a customer in the UK. He was running a regular 400bhp stage from Maptun with a GT30R, T25 flanged with internal wastegate. They put the car in the dyno and run it with the original cast manifold and 3" downpipe. Run 2 is with original manifold.
![Name: broms2.jpg
Views: 759
Size: 104.9 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150380d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-broms2.jpg)
![Name: broms1.jpg
Views: 731
Size: 114.2 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150381d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-broms1.jpg)
Run 3 is with the manifold in the picture. After this the ECU is tuned and all curves is much better in the low and mid.
Once again, I dont want to brag. Just show that all my products is realy tested before I start to selling it. In this writing moment, one of my manifolds for the Cosworth in picture 2 is in the UK at a customer that want to try it on the dyno. I send it with no payment. If hes not happy, I take it back. If he is happy, he will be an UK reseller for my manifolds...
The testcar is an Escort Cosworth with a GT30R. Of course that we will publish the dynoresults.
Mike Rainbird, the manifold you got from me is one of my prototype Vers1. I dont work for small money. So all I can say is "You got what you pay for". No hard feelings. I will send you an email...
I hope that this NOT will cause me an my company PeterG Production any damage. We have been in this situation in Sweden for some years ago. Guys, you cant belive how many "manifoldmakers" there is.
Im not satisfied with that the outside is beatiful...The inside should even be better...
Thanks Peter G
I dont like this kinds of discussions. Especialy not when I having a good cold Guinness in my hand and enjoing Ministry of sound live radio
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
Its even more terrible that I have to write in english....
At first, I dont think you Chip-3door is bias in this case. So I post some pictures of this beatifully polished manifold.
![Name: a5733354.jpg
Views: 792
Size: 73.9 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150372d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-a5733354.jpg)
![Name: manifold.jpg
Views: 885
Size: 56.5 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150373d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-manifold.jpg)
I dont want to argue about wish is the best. Just point on some things.
In my eyes, this is a 90 degree wastegate outlet. And nothing else. If we talk about to let the flow go in a smooth direction. This is how it should be....
![Name: DCP_1054.jpg
Views: 736
Size: 95.9 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150374d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-dcp_1054.jpg)
....if we were 10 years back in time... This days the turbochargers is so much better with small turbines that spools fast as hell and create a backpressure. So this is not neccesary. If you not running an old T04E...
Once again...I dont want to start an argue. I know that MikeR is selling this manifolds. As you guys also can see at Martin´s manifold, the wastegate is in 90 degree. If this is wrong, Im 100% sure that the guys at Primary Designs not should build like that
![Big Grin](https://passionford.com/forum/images/smilies/icon_mrgreen.gif)
For the last 6 month I have spend a lot of time and money to test a lot of designs on manifolds and especialy wastegate outlets.
As you all know, there is always a higher pressure in the manifold than the boost is. The wastegate is working like a valve that release the pressure. If the wastegate is correctly sized, not to big or not to small, it doesnt matter in wich direction the outlet in the collector is. Trust me, I have tried this on the dyno. The manifold in picture 1 wich is horrible, has output 732bhp at the flywheel on an YB with an Turbonetics T66 Q-trim and TIAL 46mm wastegate, with a "beatiful boostcurve" and no peaks.
I also want to say that me and msport not is friends. I know who he is, and he knows me.
This is one of my most interesting projects.
![Name: PICT1110liten.jpg
Views: 784
Size: 82.7 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150375d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-pict1110liten.jpg)
Team Jakan Racing Sport compact dragracing. This is a low 8sec car. The engine is an S14 from the old M3 E30. 2.3-16V 4cyl. I have built their manifolds for a couple of years. Last season......
![Name: PICT2266s.jpg
Views: 887
Size: 64.5 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150376d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-pict2266s.jpg)
![Name: jakan7.jpg
Views: 782
Size: 38.5 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150377d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-jakan7.jpg)
![Name: jakan10.jpg
Views: 828
Size: 36.1 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150378d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-jakan10.jpg)
938,3bhp at the flywheel at 1,95bar boost. With the wastegates full open, it goes as low as 0,4 bar. They also measures the different in EGT in primaries. It was 6 degrees celsius between the highest and the lowest.
At the end of the season the boost was 2,05, about 1050bhp... With no NOS...
I dont want to brag. But its so sorry to see that people is throwing shit and assume that the products is shit without even trying it...
When im developing new products, I always test it on the dyno. Or my customers do. For example this manifold to SAAB 9000 Aero.
![Name: PICT2489s.jpg
Views: 831
Size: 35.4 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150379d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-pict2489s.jpg)
This is dynopapers from a customer in the UK. He was running a regular 400bhp stage from Maptun with a GT30R, T25 flanged with internal wastegate. They put the car in the dyno and run it with the original cast manifold and 3" downpipe. Run 2 is with original manifold.
![Name: broms2.jpg
Views: 759
Size: 104.9 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150380d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-broms2.jpg)
![Name: broms1.jpg
Views: 731
Size: 114.2 KB](https://passionford.com/forum/attachments/general-car-related-discussion/150381d1502131792-cosworth-exhaust-manifolds-hopefully-a-technical-discussion-broms1.jpg)
Run 3 is with the manifold in the picture. After this the ECU is tuned and all curves is much better in the low and mid.
Once again, I dont want to brag. Just show that all my products is realy tested before I start to selling it. In this writing moment, one of my manifolds for the Cosworth in picture 2 is in the UK at a customer that want to try it on the dyno. I send it with no payment. If hes not happy, I take it back. If he is happy, he will be an UK reseller for my manifolds...
The testcar is an Escort Cosworth with a GT30R. Of course that we will publish the dynoresults.
Mike Rainbird, the manifold you got from me is one of my prototype Vers1. I dont work for small money. So all I can say is "You got what you pay for". No hard feelings. I will send you an email...
I hope that this NOT will cause me an my company PeterG Production any damage. We have been in this situation in Sweden for some years ago. Guys, you cant belive how many "manifoldmakers" there is.
Im not satisfied with that the outside is beatiful...The inside should even be better...
Thanks Peter G
#79
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Hi PeterG, and welcome to the site.
You are correct that i am NOT against you at all, my comments on your manifold were based purely on my own (very limited!) understanding of how the design effects boost control, and as is hopefully obvious from my post, it was very much put up in the vein of "this is the best i know, but i want to know better"
You are correct that i am NOT against you at all, my comments on your manifold were based purely on my own (very limited!) understanding of how the design effects boost control, and as is hopefully obvious from my post, it was very much put up in the vein of "this is the best i know, but i want to know better"
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#80
Caraholic
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Hi Peter,
Thanks for taking the time to explain
. Obviously I can only go on what was sent me
, and I bare no malace or favouritism
. In fact, as I stated, I would have preferred your one to be better, as the one of yours that was sent was far cheaper than the one that we usually use, and as you will note, I did clarify that this one was one of the first three you did and that the subsequent ones were improved (however, I have not seen one of these in the flesh)
.
If you would like to send one of your later ones for testing, I would happily report the findings
.
I look forward to receiving your email
.
Thanks for taking the time to explain
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If you would like to send one of your later ones for testing, I would happily report the findings
![Grin](https://passionford.com/forum/images/smilies/icon_smile.gif)
I look forward to receiving your email
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