400bhp is not that much to ask, whats stopping it.
#41
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Originally Posted by leecavturbo
Originally Posted by chip-3door
Lee, the inlet manifold is anothe suspect.
Have you given any thought to replacing it?
Have you given any thought to replacing it?
Pressure and flow is NOT a linear calculation any any size transfer vessel.
Any further thought on my previous comprehensive reply?
#42
Its all about pressure drops Lee.
Thats why i said on the other forum about you measuring the boost at the manifold and at the turbo (or was it on hear, i dont remember )
That 1.2 at the inlet might be 2bar + at the turbo!
I cant comment on those other engiens as i havent worked on them so it would be guessing, they could be ported manifolds etc for example.
Thats why i said on the other forum about you measuring the boost at the manifold and at the turbo (or was it on hear, i dont remember )
That 1.2 at the inlet might be 2bar + at the turbo!
I cant comment on those other engiens as i havent worked on them so it would be guessing, they could be ported manifolds etc for example.
#44
Originally Posted by Stu @ M Developments
Originally Posted by chip-3door
That 1.2 at the inlet might be 2bar + at the turbo!
Indeed, all too easy to think you are on the map about a bar absolute from where you really are!
#45
Originally Posted by Stu @ M Developments
If lots of extra boost pressure fails to yield any extra power then you have most probably either:
1) Reached the TIP max.
The head cant flow anymore volume due to turbine housing/manifold.
2) Hit a huge flow restriction in the exhaust.
The turbine cant flow any more volume due to backpressure in exhaust.
P.S: Both the above will normally show unusually high EGT's.
3) Hit a flow restriction in the inlet/head
Not easy to measure in absolute terms on a speed density system. Try measuring TIP and turn the boost up to see if it raises.
4) You have run off the compressor map and into excessive compressor heating.
Have you measured the Air temps at the inlet when Mapping?
4) Camshaft misstiming is causing a massive drop in VE.
What are the cams dialled in at? Is it laggier than expected?
One of the above will very likely be your problem.
1) Reached the TIP max.
The head cant flow anymore volume due to turbine housing/manifold.
2) Hit a huge flow restriction in the exhaust.
The turbine cant flow any more volume due to backpressure in exhaust.
P.S: Both the above will normally show unusually high EGT's.
3) Hit a flow restriction in the inlet/head
Not easy to measure in absolute terms on a speed density system. Try measuring TIP and turn the boost up to see if it raises.
4) You have run off the compressor map and into excessive compressor heating.
Have you measured the Air temps at the inlet when Mapping?
4) Camshaft misstiming is causing a massive drop in VE.
What are the cams dialled in at? Is it laggier than expected?
One of the above will very likely be your problem.
1.) it is assumed that the manifold will flow upto 600bhp and the turbo hotside 450bhp . not assumed just what has been done before. and the turbo is rated at that flow
2.) will investigate . possibilty
3.) if i have a restriction i can increase pressure to increase volume (obviuosly until the on slaught of det?)
4.) at 1.2bar its nowhere near off the compressor map/ temps <40degs
5.) its not laggier than expected but still could be possibility
thx
#48
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From: Blackpool, UK Destination: Rev limiter
Originally Posted by chip-3door
Originally Posted by Stu @ M Developments
Originally Posted by chip-3door
That 1.2 at the inlet might be 2bar + at the turbo!
Indeed, all too easy to think you are on the map about a bar absolute from where you really are!
#51
Originally Posted by chip-3door
Originally Posted by leecavturbo
hmmm interesting about the boost pressure exactly as it exits the turbo . will test.
#52
Originally Posted by Stu @ M Developments
Originally Posted by chip-3door
Originally Posted by Stu @ M Developments
Originally Posted by chip-3door
That 1.2 at the inlet might be 2bar + at the turbo!
Indeed, all too easy to think you are on the map about a bar absolute from where you really are!
Ah, good point, yes you can actually end up 20lbs along the bottom axis from where you think you are too with a leak!
I was only talking about restriction, but thats a VERY valid point (which i had completely forgotten to mention to Lee as I just *assumed* he would have no leaks)
#56
Originally Posted by Stu @ M Developments
and the turbo hotside 450bhp . not assumed just what has been done before. and the turbo is rated at that flow
http://www.atpturbo.com/Merchant2/me...egory_Code=GRT
#57
before i went back to the rolling road, i would rig up some equipment to the car
pressure gauges, on the exhaust manifold, after the turbo on the exhaust, before intercooler, measure temps on the inlet to the intercooler, and exhaust manifold
pressure gauges, on the exhaust manifold, after the turbo on the exhaust, before intercooler, measure temps on the inlet to the intercooler, and exhaust manifold
#58
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Originally Posted by GARETH T
pressure gauges, on the exhaust manifold, after the turbo on the exhaust, before intercooler, measure temps on the inlet to the intercooler, and exhaust manifold
I would also have 6 boost gauges connected to:
Compressor housing.
Intercooler Inlet
Intercooler outlet
Before throttle body
After throttle body
Most convoluted inlet just before the valve if possible.
#61
Originally Posted by Turbosystems
are you running suitable valve springs for turbo charging
#62
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From: Blackpool, UK Destination: Rev limiter
And i expected his mapper would have seen teh massive hydrocarbons present when this happens, so took it as a given YES.
All teh same though, sould have asked, well spotted Mr M
All teh same though, sould have asked, well spotted Mr M
#63
does anyone know what his mapper thinks is wrong as it is only his mapper that has had the benifit of examining the engine and all the data,or is it just a very complex problem known in the tuning industry as DIY itous
#68
Originally Posted by Turbosystems
chip i wasn't refering to the mapper i was refering to the engine builder
exhaust,duration,springs etc etc.
#69
Originally Posted by rapidcossie
Originally Posted by Mike Rainbird
I think the exhaust needs looking at as well! Measure the back pressure, I bet it's the same as the boost pressure .
but if fitting a 3 or 3.5 inch is the answer no problem, thats why i'm here to find out what i need / did wrong.
#73
Originally Posted by Rick
Mike i'm willing to bet your back pressure is greater than your boost pressure
#75
RESULTS:
just been out with pressure readings taken from the turbo outlet and at the plenum . i only had a psi gauge for the pre IC reading which i saw a max of 21psi and the apexi which is reading at the plenum showed a max of 1.25bar ????????????//
it was too much hassle to connect 2 map sensors to the ecu and data log them
just been out with pressure readings taken from the turbo outlet and at the plenum . i only had a psi gauge for the pre IC reading which i saw a max of 21psi and the apexi which is reading at the plenum showed a max of 1.25bar ????????????//
it was too much hassle to connect 2 map sensors to the ecu and data log them
#79
Originally Posted by leecavturbo
Originally Posted by GARETH T
i think we should all turn up for his rolling session and sort it out
#80
Originally Posted by Stu @ M Developments
Interesting topic, keep us informed.
Strange problem too. 310-320bhp at 1,2bar is quite good I think, but hitting the wall and not getting any more power at all beyond 1,2bar is strange.
What power at 1bar?
Can´t think of anything that hasn´t already been mentioned tho.
Lars.