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Tubular manifold, what do we think

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Old 24-08-2004, 12:11 AM
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Stavros
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Default Tubular manifold, what do we think

Esp the experts, esp looking at the last pic, the inside of the collector.

The flow in the collector is supposed to be one of the most important bits and its obviously had lots of work smoothing and porting the collector (not finished yet either), rather than just welded up and left like almost all others.



Old 24-08-2004, 12:22 AM
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vroooom ptssssh
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well seeing as no one loves u enough to reply steven, i reckon all the tubes r same length, which is important, so it looks ok upto their, the flange thingy, i dunno....
Old 24-08-2004, 12:27 AM
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MadMac
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Yeah for a seriouly decent manifold all the tubes need to be exactly the same length. But I must admit that does look good.

Still not sure what bolts up to the flange, cus if its a turbo then whats the second pipe for?
Old 24-08-2004, 12:40 AM
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vroooom ptssssh
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Originally Posted by MadMac
Still not sure what bolts up to the flange, cus if its a turbo then whats the second pipe for?
External wastegate
Old 24-08-2004, 12:46 AM
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Tubes being equal length isnt that important for a turbo car really, flow is, but it is equal length too
Old 24-08-2004, 07:04 AM
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Karl
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Old 24-08-2004, 08:00 AM
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RichardPON
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PMSL @ Karl
Old 24-08-2004, 08:16 AM
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Old 24-08-2004, 08:17 AM
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what do you think steve???????
Old 24-08-2004, 08:25 AM
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GARETH T
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does the wastegate take gases from all cylinders?

no.6 cylinder bend looks a little tight where it leaves the port

and that manifold/flange will crack as there isnt any expension gaps
Old 24-08-2004, 08:46 AM
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Karl-

Spiky- I dont know, just looks like a pretty manifold to me, thats why im asking what experts think...

Gareth- Cheers, wastegate takes gasses from the flange (tho lil hard to see in that pic) so yes, think 6 looks tight from that camera angles, TBH if look careful i dont think tighter than any others, and what you mean by expansion gaps?

Its not finished, but not sure whats left to do
Old 24-08-2004, 08:49 AM
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is that a bmw m power straight six???
Old 24-08-2004, 08:54 AM
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B19-TRB
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well i dont know if mine is just cause its poorley made but i know a few other peeps woith em but they crack for a past time!


Mine is deffo more hassle than it is worth espically as the standard item is more than enough for my car!

But hey it looks bling!
Old 24-08-2004, 09:02 AM
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is this for your car steve?
Old 24-08-2004, 09:06 AM
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GARETH T
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the flange shouldnt be one piece, between every cylinder there should be a gap simple to sort, even a hacksaw would do the job
Old 24-08-2004, 09:12 AM
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Dan, no, itsa Nissan RB26 head n Nissan/Holden RB30 block.

Lewis, if you can explain how i can get a cast manifold to fit the turbo im running and flow whats needed, il use one
Not sure on cracking but know lots of other people with similar manifolds from same people with no issues.
You have trouble Lewis as yours is barely braced so have the weight of manifold, turbo, and some of exhaust pushing on the manifold so nut suprised it breaks! Look at RallyX cars for example, loadsa bracing on their manifolds etc.

Matt, yus
Old 24-08-2004, 09:14 AM
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Well whoever made it,cant be the same person who fitted it...as having to write "top" on the manifold tells me that he didnt trust the intelligence of the fitter..ROFL
Old 24-08-2004, 09:14 AM
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how much is it steve?
Old 24-08-2004, 09:20 AM
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IMA- Its jus trial fitted to a engine to make sure its right, the TOP thing is because of "usualy" have different ex manifold stud positions and easy to get mixed up, and u end up with an upside down manifold, lol

Gareth- Not cheap there, but is here. Thank god for favourable exchange rates
Old 24-08-2004, 09:25 AM
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mine is cut between cylinders!

the brace is what i was gievn m8 & i am not sure where else i can get another fookin 1 in lol!

i also believe zorst wrap to b a cuase of the crackin so i have left it off this time round!
Old 24-08-2004, 11:49 AM
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started like this-very BLING



did this on the Dyno


This cured prob- not very BLING



Hope yours is OK.
Old 24-08-2004, 11:53 AM
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Rod,
What do you expect if you hang a wastegate off it unsupported .
Old 24-08-2004, 12:01 PM
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Rod,
What do you expect if you hang a wastegate off it unsupported

1st one that has cracked mike, hope the one u are selling on the site has/will have these changes made

they have been changed now
Old 24-08-2004, 12:07 PM
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The way the above one has been modded, it will STILL crack .
Old 24-08-2004, 12:09 PM
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Originally Posted by Mike Rainbird
Rod,
What do you expect if you hang a wastegate off it unsupported .

Mike if i had designed the manifold it would have been supported , but Cosworth parts aint exactly to military spec. Manufacture has been told what to do & i believe the design has now changed. The young designers of today dear oh! dear not like the old days
Old 24-08-2004, 12:10 PM
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how should it be done mike?
Old 24-08-2004, 12:23 PM
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Originally Posted by Mike Rainbird
The way the above one has been modded, it will STILL crack .
stop repeating what others said ages ago
Old 24-08-2004, 01:15 PM
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well time will tell i suppose,
Old 24-08-2004, 01:20 PM
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Phil,
It needs a V-slot down the middle of the bracing plates.
Old 24-08-2004, 01:30 PM
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Mike, you just made that up did'nt you!
Old 24-08-2004, 01:33 PM
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Nope .

This allows the bracket to expand and contract without breaking the welds .
Old 24-08-2004, 01:43 PM
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Interesting Mike.
Old 24-08-2004, 01:47 PM
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Karl,
Make sure you drill a hole at the end of the slot to stop it propogating...

Like those old wooden pegs...
Old 24-08-2004, 01:51 PM
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Could you draw me a nice diagram mike and post it up here please.
Old 24-08-2004, 02:10 PM
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Karl your have to wait as Harvey is on his tea break
Old 24-08-2004, 02:23 PM
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Originally Posted by Ima-Racing500
Karl your have to wait as Harvey is on his tea break


Old 24-08-2004, 03:47 PM
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Old 24-08-2004, 04:20 PM
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i agree with mike,

it needs some severe stress releeving on the interals and external angles, even the nicely nicely wleded hks ones on the evos crack for fun cos the edge of the welds are stress raisers and when its F hot and cools down, thermal stress causes cracks.
Old 24-08-2004, 05:13 PM
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Originally Posted by Karl
Interesting Mike.
What you dont know Karl, is that Mike worked with me on both the Concorde & Tornado projects & Concorde only crashed when Mike left to consentrate on Tubular manifolds. .
Rod
Old 24-08-2004, 05:30 PM
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Rod, serious?


Quick Reply: Tubular manifold, what do we think



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