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how hard is it to take the fuel tank off a 1800 mk5 escort?

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Old 16-06-2006, 12:36 AM
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jason len
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Default how hard is it to take the fuel tank off a 1800 mk5 escort?

how hard is it to take the fuel tank off a 1800 mk5 escort? anyone done this?

i bought a cosworth fuel pump and need to take the tank off to fit the internal pump, looked underneith the tank is near center of car and theres hardly any space to get under.

theres no engine in the car at the moment so cant even reverse it up the ramps

anyone shed some light? how u guys managed it?
Old 16-06-2006, 06:50 AM
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D7AKE
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I have done this on a ramp easy enough, I was talking to a mate last night who has taken one off on a pair of small ramps but it was not easy...

bolts can be a bit of a bugger make sure you soak them in wd 40 the night b4

Si
Old 16-06-2006, 09:17 AM
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dont you get access to the pump from lifting the rear seat bench and carpet out the way?
Old 16-06-2006, 10:50 AM
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hmm good idea fudgeass
but can you do that on a mk5 escort?
Old 16-06-2006, 01:59 PM
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yup
Old 16-06-2006, 02:00 PM
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nice one thanks for that will go and have a check in a bit
Old 16-06-2006, 02:03 PM
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you will need to pull all the connectors off and then tap the locking rings round with a hammer and screwdriver to undo them

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Old 16-06-2006, 02:05 PM
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ok fudge thanks mate will go and have a look in a bit and let you know mate

Old 16-06-2006, 02:07 PM
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I just done one of these on a mondeo. They are quite easy to do so long as you are cautious (your dealing with petrol here!)

make sure you have plenty of rags handy to soak up any dribbles and dont forget to depressurise the tank first!!!!

Also you will need to buy a new rubber gasket (about 40p from fords) otherwise you might find the tank starts leaking.

To depressurise the tank start the car up and remove the fuel pump fuse then let the car die once its used up all the fuel (doesnt take long!) then remove the fuel filler cap.

if you cant run the car up then its a bit more difficult to depreussurise the system, if you have a haynes manual handy it will explain how to do it,.
Old 16-06-2006, 09:57 PM
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ok just looked at the access to the pump from lifting the rear seat bench and carpet out the way, it cant be took out that way as theres not enough room to get the pump out.
Old 17-06-2006, 01:12 AM
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can i not just keep the intank pump and fit the cosworth internal pump externally?
Old 17-06-2006, 10:11 AM
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no you cant do that mate.

i was pretty sure that you could get the pumps out from the top?

well to drop the tank you need to remove the filler cap, and then there are a couple of screws on the filler neck bit, then its 4 13mm bolts to undo from underneath.

not too much of a pain in the ass to do really
Old 18-06-2006, 12:20 PM
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well you can see it once you have removed the carpet, but its kinda off center, plus theres only a small hole and no theres not enought room to get either your hand or even the pump out,

only other way i suppose is to try and take a piece of metal out to make the hole bigger however its steel so this wont be easy, plus the tanks diectly underneith so its quite dangerious.

i really need to get underneith and unbolt it, but as i said theres no room to crawl under, wouldent be so bad if i had a engine in as i could of just reversed it up the ramps,

however im awaiting my new engine as theres no engine in the car at the moment.
Old 19-06-2006, 09:43 AM
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have you looked in the haynes manual m8?

I cant believe ford expect you to have to take the tank out to change the pump!
Old 19-06-2006, 09:48 AM
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yep looked in the manual and its tank off job.
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