General Car Related Discussion. To discuss anything that is related to cars and automotive technology that doesnt naturally fit into another forum catagory.

How does ALS work???

Thread Tools
 
Search this Thread
 
Old May 22, 2006 | 06:46 AM
  #1  
CosRush's Avatar
CosRush
Thread Starter
PassionFord Post Troll
 
Joined: Jul 2003
Posts: 2,582
Likes: 0
From: Suffolk
Default How does ALS work???

Saw that clip in the video's section of a cossie reving with ALS, I understand what the priniciple is, but I wondered whats the technique to operate it???

I know its controlled by the Ecu but what other components are used and how do they operate?

Just interested to know thats all
Reply
Old May 22, 2006 | 07:02 AM
  #2  
richm's Avatar
richm
PassionFord Post Whore!!
 
Joined: May 2003
Posts: 3,795
Likes: 0
From: Wiltshire UK
Default

Steve (itsmeagain) will give you as long a description as you want but briefly, air is allowed into the engine (in cossie terms using a modified idle speed valve to allow more flow than usual) and fuelled accordingly but with very retarded ignition - this puts enough exhaust gas through the turbine to spin it up and produce boost, but the engine speed remains low due to the over retarded ignition timing.. which in turn makes all the noise since the exhaust valves are opening while the burn is taking place. This is also why there is a lot of thermal strain put on exhaust valves and turbine wheel/shaft.
Reply
Old May 22, 2006 | 07:10 AM
  #3  
CosRush's Avatar
CosRush
Thread Starter
PassionFord Post Troll
 
Joined: Jul 2003
Posts: 2,582
Likes: 0
From: Suffolk
Default

I see, thanks for that Rich, nicely explained
Reply
Old May 22, 2006 | 07:43 AM
  #4  
Scott R's Avatar
Scott R
Regular Contributor
 
Joined: May 2003
Posts: 325
Likes: 1
Default

http://www.wrc-cosworth.org/tech/tuning/antilag.html

HTH's
Reply
Old May 22, 2006 | 07:52 AM
  #5  
CosRush's Avatar
CosRush
Thread Starter
PassionFord Post Troll
 
Joined: Jul 2003
Posts: 2,582
Likes: 0
From: Suffolk
Default

Thanks as well Scott
Reply
Old May 22, 2006 | 08:33 AM
  #6  
Fudgey's Avatar
Fudgey
Baby Cheesus
iTrader: (4)
 
Joined: Apr 2004
Posts: 20,134
Likes: 106
From: Wiltshire
Default

this is the write up i done for fast ford mag a few months ago

What is Anti-Lag?
There is a lot of talk about what it is, and how it works, and usually what you hear is a load of old cobblers. Were gonna try and give you an insight and tell you what it actually is.
The reason for using an Anti-Lag System (ALS for short) is, as the name suggests, to reduce or eliminate lag produced with a turbocharger. You can run ALS on any petrol turbocharged car, you just need the correct parts and management to be fitted.
To get rid of the lag, the turbo needs to be spinning at high speed at all times. This includes when the throttle is closed for gear changes, or when braking for a turn, or simply at the start line ready to launch.
To keep the turbo spinning while the throttle is closed you need to create enough exhaust gas to keep the turbine wheel spinning in the turbo, ideally as much as if you were on throttle.

How does it work?
When a car has Anti-Lag fitted and switched on, when you let go of the throttle, a valve will open and continue to let air flow into the engine, bypassing the closed throttle.
At the same time the ECU adjusts the fuelling and retards the ignition to about 30 degrees so fuel is ignited when the exhaust valves are open and most of the fuel is already in the exhaust manifold and turbo.
This process will normally slow down the car when off throttle, but the boost pressure, rather than going to 15/20 psi of vacuum will stay at a positive boost level (even at maximum boost if the setup is effective enough) at all times. Therefore the moment you step back on the throttle the car will take off like a rocket with no pause for the lag at all.
Another big advantage of ALS is that it greatly improves part-throttle power. It makes it feel like your driving a big capacity V8, not a small capacity turbo car and gives excellent throttle response when you are driving on and off the throttle and will make the car quicker.
And of course, you get the mental rapid-fire bangs and flashes of flame from the exhaust associated with ALS too!
The main thing that will change the characteristics of ALS is the amount of air the throttle bypass can flow. Most road cars will use a modified version of their standard idle control valve, but they aren’t nearly good enough, they can only produce a mild Anti-Lag effect but it still makes lots of noise.
The only real drawbacks with ALS is that its hard work on the turbo, the heat created is immense, often over 1000 degrees C which most turbos can’t handle for long periods as the explosions of fuel in the exhaust manifold and the turbine exhaust housing can often damage weaker turbos and manifolds.
Although, there are some cars out there that can take ALS with ease on the standard turbo and manifold (the rumor that ALS destroys turbos and manifolds in no time is rubbish) but on others I can cause big problems.
Your best bet is to find someone who has fitted ALS on a similar setup and work from their experiences, as it varies greatly from car to car.
Anti-Lag is not cheap tho, mainly due to the fact you need a suitable engine management system to run it, along with a wiring loom and the car will need to be mapped to suit too. Then there is the cost of buying the appropriate throttle bypass valve which depends on the car and the setup.
Autronic management is commonly used, your best off contacting Mark Shead at M.A.D. on 07768 356204 for that, or you can use your Pectal P8 with an add on to run ALS.

What alternatives are there to ALS?
Another simple, but very effective Anti-Lag system can be to run nitrous. You could run a setup where jets of 50 to 70bhp are used at the moment you floor the throttle, and it can be set to switch off when the boost pressure reaches 15psi for example.
Nitrous creates a lot of exhaust gas so the boost level arrives very quickly and you will find that you don’t actually use that much of it either, but you will also benefit from the extra power nitrous makes too.
Obviously using this method is not ideal, and you will not have the part throttle advantages of full blown ALS, but it is a good, and dare I say cheaper alternative to ALS.
One setup people often confuse as Anti-Lag is simply launch control. This is when a car is held at a set rev limit before the clutch is dumped and the car takes off. You still get the popping and banging with the odd flame spit from the exhaust, but it’s a much simpler setup. So if its not ALS, what is it?
With the flick of a switch, the driver can lower the rev limit to whatever he requires, usually 5000rpm but its easily adjusted, so he can sit on the start line with his right foot firmly pressed to the floor and the revs will not go any higher than the pre set limit.
The advantage of this setup on turbo cars is the un-burnt fuel ignites in the exhaust manifold, much like ALS and spins the turbo up creating boost while stationary.
It’s a good setup for drag racers that won’t get any benefits from using ALS.

So what do I need to fit ALS to my car?
1. P8 ECU (the other Webber ECUs cannot retard the ignition beyond the required point) and Pectel board with MTC (Mountune Torque Control) board, or other aftermarket management systems capable of running ALS.
2. Modified idle speed control valve.
3. Modified throttle body (to allow more airflow through the butterfly bypass).
4. Ideally, a Maram shafted turbo to withstand the extream heat that ALS produces.
Reply
Old May 22, 2006 | 08:48 AM
  #7  
CosRush's Avatar
CosRush
Thread Starter
PassionFord Post Troll
 
Joined: Jul 2003
Posts: 2,582
Likes: 0
From: Suffolk
Default

Thanks for that too Fudge
Reply
Old May 22, 2006 | 12:20 PM
  #8  
foreigneRS's Avatar
foreigneRS
Testing the future
 
Joined: Jul 2003
Posts: 17,597
Likes: 24
From: W. Sussex
Default

Originally Posted by fudgeass
So what do I need to fit ALS to my car?
1. P8 ECU (the other Webber ECUs cannot retard the ignition beyond the required point) and Pectel board with MTC (Mountune Torque Control) board, or other aftermarket management systems capable of running ALS.
we'll see about that, testing with my L8 will begin soon
Reply
Old May 22, 2006 | 12:27 PM
  #9  
White RS1600i's Avatar
White RS1600i
PassionFord Regular
 
Joined: May 2006
Posts: 399
Likes: 0
From: Surrey
Default

Originally Posted by fudgeass
One setup people often confuse as Anti-Lag is simply launch control. This is when a car is held at a set rev limit before the clutch is dumped and the car takes off. You still get the popping and banging with the odd flame spit from the exhaust, but it’s a much simpler setup. So if its not ALS, what is it?
With the flick of a switch, the driver can lower the rev limit to whatever he requires, usually 5000rpm but its easily adjusted, so he can sit on the start line with his right foot firmly pressed to the floor and the revs will not go any higher than the pre set limit.
Sounds exactly what im after, any links as to where i can find some more info/buy this ?
Reply
Old May 22, 2006 | 12:28 PM
  #10  
EssexBoyRacer's Avatar
EssexBoyRacer
PassionFord Post Whore!!
 
Joined: May 2003
Posts: 4,091
Likes: 0
From: Essex
Default

Quite like the sound of mild antilag for road use.

I always thought you needed a maram shaft turbo whatever the case?
Reply
Old May 22, 2006 | 12:43 PM
  #11  
89xr2's Avatar
89xr2
Brap!
 
Joined: Sep 2005
Posts: 5,214
Likes: 0
From: N-Town
Default

"When the driver lifts his foot from the accelerator the ignition timing is altered with sometimes 40° or more of delay (retard) and the intake air and fuel supply mixture is made richer. The inlet butterfly is kept slightly open or an air injector is used to maintain air supply to the engine. This results in air/fuel mixture that keeps getting in the combustion chambers when the driver no longer accelerates. The ignition being delayed, the air/fuel mixture reaches the exhaust tubes mostly unburned. When the spark plug fires, the exhaust valve is starting to open due to the ignition delay mentioned above. Additionally, the exhaust temperature being extremely high, the unburned fuel explodes at the contact of the exhaust tubes. Luckily the turbo sits right there and the explosion keeps it turning (otherwise it would slow down since its intake, the exhaust gases, is cut-off)"

That's how proper rally anti lag works. I've not read the other posts on here though as they were too long and cba so not sure if it's already been covered
Reply
Old May 22, 2006 | 01:43 PM
  #12  
It's Czech Mate's Avatar
It's Czech Mate
............
 
Joined: Jun 2003
Posts: 12,970
Likes: 103
From: West Mids
Default

Would it not affect the way you brake on a road car?
Reply
Old May 22, 2006 | 01:45 PM
  #13  
EssexBoyRacer's Avatar
EssexBoyRacer
PassionFord Post Whore!!
 
Joined: May 2003
Posts: 4,091
Likes: 0
From: Essex
Default

Originally Posted by MattRS1600i
Would it not affect the way you brake on a road car?
because of the vacume assisted brake servo?

good question!
Reply
Old May 22, 2006 | 01:46 PM
  #14  
Stavros's Avatar
Stavros
DEYTUKURJERBS
 
Joined: Apr 2004
Posts: 29,378
Likes: 1
From: North Korea
Default

Originally Posted by MattRS1600i
Would it not affect the way you brake on a road car?
Yep.

Less engine braking (which never used to be a problem for me), and most of all, if you got engine vac assisted brakes, they dont work.

Cossies have electronic vacumn setup thingy, so thats not an issue like it is on 99% of cars.
Reply
Old Aug 3, 2006 | 04:29 PM
  #15  
the original's Avatar
the original
I've found that life I needed.. It's HERE!!
 
Joined: Jun 2003
Posts: 1,288
Likes: 0
From: NWFP
Default

any idea of actual ignition retard numbers on a cossie , anybody?
Reply
Old Aug 3, 2006 | 04:42 PM
  #16  
Stavros's Avatar
Stavros
DEYTUKURJERBS
 
Joined: Apr 2004
Posts: 29,378
Likes: 1
From: North Korea
Default

Originally Posted by the original
any idea of actual ignition retard numbers on a cossie , anybody?
30deg from whatever point it was before activated is what ive seen on Pectel Monitors etc
Reply
Old Aug 3, 2006 | 05:10 PM
  #17  
Mad Matt's Avatar
Mad Matt
Rally nut
iTrader: (2)
 
Joined: Jan 2005
Posts: 2,007
Likes: 0
From: Cumbria
Default

And is that a problem for the fuel pression regulator, as it is taken on the inlet manifold, with 1bar with off throttle it could be a problem, or is that the reason why there is lot of fuel injected ?
Reply
Old Aug 3, 2006 | 05:34 PM
  #18  
the original's Avatar
the original
I've found that life I needed.. It's HERE!!
 
Joined: Jun 2003
Posts: 1,288
Likes: 0
From: NWFP
Default

Thanks Stavros

Originally Posted by Xen
And is that a problem for the fuel pression regulator, as it is taken on the inlet manifold, with 1bar with off throttle it could be a problem, or is that the reason why there is lot of fuel injected ?
good point Xen
if a mapper could divulge information that would be great
Reply
Old Aug 3, 2006 | 06:00 PM
  #19  
GARETH T's Avatar
GARETH T
Professional Waffler
20 Year Member
 
Joined: May 2003
Posts: 30,980
Likes: 9
From: barry-south wales
Default

Originally Posted by fudgeass
The reason for using an Anti-Lag System (ALS for short)
you sure
Reply
Old Aug 3, 2006 | 07:20 PM
  #20  
Stavros's Avatar
Stavros
DEYTUKURJERBS
 
Joined: Apr 2004
Posts: 29,378
Likes: 1
From: North Korea
Default

Strategy
Reply
Old Aug 3, 2006 | 07:51 PM
  #21  
GARETH T's Avatar
GARETH T
Professional Waffler
20 Year Member
 
Joined: May 2003
Posts: 30,980
Likes: 9
From: barry-south wales
Default

Reply
Old Aug 4, 2006 | 08:07 AM
  #22  
Fudgey's Avatar
Fudgey
Baby Cheesus
iTrader: (4)
 
Joined: Apr 2004
Posts: 20,134
Likes: 106
From: Wiltshire
Default

GARETH T
Reply
Old Aug 4, 2006 | 01:01 PM
  #23  
GARETH T's Avatar
GARETH T
Professional Waffler
20 Year Member
 
Joined: May 2003
Posts: 30,980
Likes: 9
From: barry-south wales
Default

Reply
Old Aug 6, 2006 | 03:10 PM
  #24  
Mad Matt's Avatar
Mad Matt
Rally nut
iTrader: (2)
 
Joined: Jan 2005
Posts: 2,007
Likes: 0
From: Cumbria
Default

Originally Posted by the original
Originally Posted by Xen
And is that a problem for the fuel pression regulator, as it is taken on the inlet manifold, with 1bar with off throttle it could be a problem, or is that the reason why there is lot of fuel injected ?
good point Xen
if a mapper could divulge information that would be great
I guess the mappers haven't been following this thread.
Reply
Old Aug 6, 2006 | 03:35 PM
  #25  
ECU Monitor Enthusiast's Avatar
ECU Monitor Enthusiast
BANNED
iTrader: (1)
 
Joined: Jul 2003
Posts: 12,483
Likes: 0
From: Wiltshire
Default

Originally Posted by Xen
Originally Posted by the original
Originally Posted by Xen
And is that a problem for the fuel pression regulator, as it is taken on the inlet manifold, with 1bar with off throttle it could be a problem, or is that the reason why there is lot of fuel injected ?
good point Xen
if a mapper could divulge information that would be great
I guess the mappers haven't been following this thread.
I am not a mapper but I do have extensive knowledge of this.

Boost wont affect fuelling as the fuel pressure will rise exactly as if the car
is driving correctly irrespective if the throttle is open or not as air is
metered using a map sensor that measures off the inlet manifold as is the
pressure control bleed for the fuel regulator.

Extra fuel is needed and mapped in addition to provide thermal managment
for the heat load and strain put on the turbo.

I.E. Extra unburnt fuel cools the exhaust gas.

Reply
Old Aug 6, 2006 | 05:31 PM
  #26  
Jay,'s Avatar
Jay,
Sponsor
iTrader: (4)
 
Joined: May 2004
Posts: 25,221
Likes: 407
From: south east
Default

so mapit to what simon high 10s?
Reply
Old Aug 6, 2006 | 05:38 PM
  #27  
ECU Monitor Enthusiast's Avatar
ECU Monitor Enthusiast
BANNED
iTrader: (1)
 
Joined: Jul 2003
Posts: 12,483
Likes: 0
From: Wiltshire
Default

The trouble is you CANNOT use a lambda sensor to map ALS as there
will be a high amount unburnt fuel in the exhaust due to partial combustion
due to the lack of compression ratio and additional fuel required.

Besides, from my experience, ALS kills lambda sensors eventually.
(Need to use a CO meter)

When ever I have set up ALS, I use an EGT probe AFTER the turbo
and map to reduce the temperatures as weel as using the ignition timing
to control agressiveness.

Only trouble is, no matter how much fuel you put in, It wont be enough
to keep the temps down for prolonged use.

Besides, more fuel results in excessive bore wash and fouled plugs

All down to trial an error
Reply
Old Aug 6, 2006 | 07:27 PM
  #28  
Jay,'s Avatar
Jay,
Sponsor
iTrader: (4)
 
Joined: May 2004
Posts: 25,221
Likes: 407
From: south east
Default

so if u can get the egt below 900 then its about right ! you say a c.o machine so im guessing around 7/8%
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
JK12
Pictures, video & Photoshop Forum
33
Apr 26, 2021 12:09 PM
Rstar_man
Restorations, Rebuilds & Projects.
143
Jul 20, 2020 11:16 PM




All times are GMT. The time now is 08:30 PM.