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Question about my 200 block ?

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Old 15-02-2006, 06:49 PM
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PeterLucas
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Default Question about my 200 block ?

Right got the block home, maching looks spot on really good quality.

One thing I have noticed though (shown in pic below) is that the machining has gone through the head stud hole and through the little holes next to it, will this matter?







Looked on the head and this will just be blanked off at the head, can anyone explain?
Old 15-02-2006, 07:15 PM
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JamesH
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I hope it doesn't matter mate, i really do, cos I've seen all the shit luck you've had
Old 15-02-2006, 07:22 PM
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Rhys
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Doesnt look good imo mate its under so much strees any slight flaw will cause faults. Im no expert but i wouldnt like that
Old 15-02-2006, 07:29 PM
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This is what I had thaught, surely it will weaken that point of the head being clamped down
Old 15-02-2006, 07:30 PM
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I need to know what the smaller port is for and if this is going to be ok?

Any engine experts
Old 15-02-2006, 07:31 PM
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PeterLucas How come the stud is not in there out of intrest? Is it because of inspection of the crack or was it not in there when u bought the block?
Old 15-02-2006, 07:37 PM
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Nope I just unscrewd the stud, its no where near the actual stud hole itself, but i just wanna make sure no oil/water mix can take place here.

Any engine experts?

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Old 15-02-2006, 07:47 PM
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E Bay strikes again
Old 15-02-2006, 07:48 PM
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It will be fine mate, just use plenty of silicone under the studs at that point. My block has 10 long studs and a couple are like that, and haven't caused a problem. Just make sure you check the torque on the head nuts every couple of thousand miles and you should be ok. They do come loose!!!
Old 15-02-2006, 07:54 PM
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It does matter really Jon, those are oil feeds, one to the turbocharger.

It should have been capped ideally pal, take it back and have it done and make sure you convert the turbo oil feed to 2wd if yours is a 4wd head.
Old 15-02-2006, 07:56 PM
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Originally Posted by Stu @ M Developments
It does matter really Jon, those are oil feeds, one to the turbocharger.

It should have been capped ideally pal, take it back and have it done and make sure you convert the turbo oil feed to 2wd if yours is a 4wd head.
indeed, i recall blanking mine off now with a brass plug
Old 15-02-2006, 08:01 PM
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Good luck sorting it out mate
Old 15-02-2006, 08:01 PM
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Right what do I acutally need to do at this point?

Ive traced this hole down to the crankshaft bearings, so how does it pressure feed the turbo? and why does this channel even go towards the head as its blanked at the head?

My car is a 2wd, so all I need to do is get this gallery welded up or blocked off and everything is cool?



Really appreciate all answers guys!
Old 15-02-2006, 08:05 PM
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I machined up a brass plug and pressed it into the hole with loctite to stop it coming out and used a 2wd oil feed for the turbo. The 4x4 feeds from the head, and the 2wd from the pressure switch take off/ main gallery
Old 15-02-2006, 08:05 PM
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A few snaps of one correctly modified.



http://img.photobucket.com/albums/06...10011Small.jpg



http://img.photobucket.com/albums/06...10012Small.jpg



http://img.photobucket.com/albums/06...0012Medium.jpg



http://img.photobucket.com/albums/06...0016Medium.jpg



http://img.photobucket.com/albums/06...0006Medium.jpg

The link below the pic is so you can access one thats not been resized for clarity.
Old 15-02-2006, 08:06 PM
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Originally Posted by ^NUTTER^
indeed, i recall blanking mine off now with a brass plug
Im pleased you remember doing that Jon as i almost didnt reply for fear of opening a can of fookin worms
Old 15-02-2006, 08:11 PM
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Stu - it looks like your block is just as close to this gallery as well?

Ive just spoke to a few people and they have said that this normally happens when machining for studs?

If I block off this part then im cool right?

Im so bloody glad I asked! imagine if i just built it up
Old 15-02-2006, 08:13 PM
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Originally Posted by Stu @ M Developments
Originally Posted by ^NUTTER^
indeed, i recall blanking mine off now with a brass plug
Im pleased you remember doing that Jon as i almost didnt reply for fear of opening a can of fookin worms
I should remember really as i have it in bits every couple of months just for a quick peek lol
Old 15-02-2006, 08:17 PM
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Nowt wrong with a peak and a poke Jon

Pete,
It has to break the galleries, thats WHY you have to cap them off

Otherwise oil presure can squeeze past the o ring, down and up the headbolt bore and into the coolant on one.... job fooked.
Old 15-02-2006, 08:18 PM
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Im gunna get drunk now and try not to think of cossies for more than 10 minutes, wish me luck

But ive just gotta get this hole blocked up and all is cool right?

Old 15-02-2006, 08:26 PM
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Hello,

You do not need to do anything, it can stay just as it is and will be 100% fine.

This is because the centre studs in your block are in an enclosed boss down to the base of the block. (Unlike the other studs which break the water jacket during machining.)

Hence you can leave this just as it is and all will be well.

The small hole at the side of the centre boss is an oil feed from the main gallery that in 4X4 heads feed the turbocharger. You can chose to use this if you like or use a 2wd setup, either will be fine.
Old 15-02-2006, 08:35 PM
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Karl

Surely if this small gallery next to the bolt is not blocked off and im using a 2wd head then oil pressure will be forced up the channel (meeting the blanked off head) and be forced UP or DOWN the head stud?
Old 15-02-2006, 08:37 PM
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Ive seen more than a couple of engines built elsewhere with unusual oil pressure problems that have been put down to those bores being uncapped in all cases. We blank them, along with many other YB builders.

Now your buggered for advice, internet tuning at its best. (Or worst.. you pick)
Old 15-02-2006, 08:40 PM
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Yes it will and there is no issue with this at all.

The standard car has exactly the same issue, oil is forced under pressure up the head bolt.

In your case oil may also be foreced down the centre main long stud as well, but, as I mentioned your centre long studs do not break into the water gallery as it is an enclosed boss unlike the other 4 long studs.

Hence all will be fine, please trust me on this!!!
Old 15-02-2006, 08:47 PM
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Karl, Stu

Cant thank you enough for this advice. Oil pressure obviously cant enter the water jacket but pressure could be lost around this point.

If I block it off its basically the saefest option.

Whats the best way to blank it off?

I knew I wouldnt be able to forget about cossies for more than 10 mins!

Old 15-02-2006, 08:48 PM
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As Karl says i dont see a problem.
Old 15-02-2006, 08:52 PM
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There is no pressure problem whatsoever by leaving this oil hole open. The head bolt tube is captive once the head is torqued down and the centre long stud tube is also captive!

To explain a little more, when I long stud a 200 block the outer 4 studs of the 6 break through into the water jacket after boring through the std threads, where as the centre long studs require you to drill the entire depth of the block, hence never breaking into the water jacket.

I personally do blank them simply because it looks nicer before assembling the engine, BUT...............................

There will be no issues or pressure loss by leaving the centre oil feed open on your engine!!!
Old 15-02-2006, 08:58 PM
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Karl, with all due respect you appear to be talking purely about the center gallery and the rest of us are talking about the REAR as well...

I hope, cos im not even drunk...
Old 15-02-2006, 09:02 PM
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Hi Stu,

Yes I am talking about the centre stud because his engine is 6 long studded, meaning the outer 4 bolts are as per standard.
Old 15-02-2006, 09:03 PM
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Stu
The head in the 1st pic looks familiar
Old 15-02-2006, 09:04 PM
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Where does it say that?

He says the machining broke the "HOLES"

Jon seems to read it as me as he then says: "I have a 10 stud block"

And in response, i show pics of a 10 stud block...

We all think its a 10 stud block
Old 15-02-2006, 09:05 PM
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Default Re: Question about my 200 block ?

Originally Posted by PeterLucas
the machining has gone through the head stud hole and through the little holes next to it
holes

This suggests 10 stud to me.
Old 15-02-2006, 09:06 PM
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Originally Posted by Cam
Stu
The head in the 1st pic looks familiar
Sure is... was once yours, one of Karls Masterpieces... the old girl is just run in and ready for some abuse
Old 15-02-2006, 09:08 PM
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Stu, looking at his picture above he has shown that he has 5 of the 6 studs installed with the centre one missing.

Based on this I assumed his issue is with the centre stud, and I told him that this issue on the centre stud poses no issue.
Old 15-02-2006, 09:09 PM
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Originally Posted by Stu @ M Developments
Originally Posted by Cam
Stu
The head in the 1st pic looks familiar
Sure is... was once yours, one of Karls Masterpieces... the old girl is just run in and ready for some abuse
Looking forward to seeing that motor up and running
Old 15-02-2006, 09:10 PM
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Default Re: Question about my 200 block ?

Originally Posted by PeterLucas
Right got the block home, maching looks spot on really good quality.

One thing I have noticed though (shown in pic below) is that the machining has gone through the head stud hole and through the little holes next to it, will this matter?







Looked on the head and this will just be blanked off at the head, can anyone explain?
very easy to fix with a thin wall dowel... if you are worried.
Old 15-02-2006, 09:11 PM
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Yeah, looking again you could be right, although he may well not have that rear stud installed either, who knows?

Anyway, nearly my bedtime now, he now has the answer for both configurations so hes on a winner.
Old 15-02-2006, 09:13 PM
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ROFLOL indeed there's actually two questions in this post that need answering, 6 studding and 10 studding and now he has the answer for both!!!
Old 15-02-2006, 09:40 PM
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IMO you can clearly see that is a 6 long studded block,so where the 10 stud theory came about i do not know!!!I understood Karl straight away hence my agreeing with him!This site is wacky to say the least!!!No one actually seems to see things the same LOL.
Old 15-02-2006, 10:10 PM
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My block is 6 studed (Outter 4 im going to use new head bolts).

Im going to leave the block as is and not insert any plug.

You guys are all brilliant and this place is such a great resource I thank you all.

Now time for more



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