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Old 19-03-2011, 12:31 PM
  #81  
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It sits high enough to hit the head if you use a STD thickness gasket!
Old 19-03-2011, 01:33 PM
  #82  
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Fair do James - you cannot be more helpful than you are... have green pal
Old 19-03-2011, 02:51 PM
  #83  
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Bad news mate but i really cant see your logic..

You couldnt afford a simple piston removal and machining job but can now afford to remove the engine, get it stripped down and get the bottom end rebuilt.. Would it have not been easier to just do it the right way the first time? Now you got to spend time and money taking it to a specialist and then getting the work don etc

Tbh I have to agree with Car Collector its almost impossible to own a Cosworth on a budget.. Not impossible but ALMOST
Old 19-03-2011, 03:18 PM
  #84  
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I was not told the headgasket would not last with my set up.i presumed that the gasket was to avoid piston contact.not to avoid head gasket trouble.if i new that i would of got the engine done.i was just aware of piston contact.not headgasket.nothing was said to me about possible head gasket failure..
Old 19-03-2011, 03:27 PM
  #85  
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Originally Posted by bruny
I was not told the headgasket would not last with my set up.i presumed that the gasket was to avoid piston contact.not to avoid head gasket trouble.if i new that i would of got the engine done.i was just aware of piston contact.not headgasket.nothing was said to me about possible head gasket failure..

what your saying makes no sense what so ever.. the gasket that msd used was to prevent piston contact thats why it was a thicker gasket and thats why its failed, You have put all over this thread that you couldn't afford to do the piston machining as the labour would have done you in so i have no idea how you can sit there typing that if you knew this was going to happen you would have got the engine done.. surely that would of been alot more expensive than removing the piston and getting it machined?

Im not having a go or a dig mate but im 100% sure that MSD would have told you that theres a chance with running a thicker gasket especially when they have never used it before

If I could go back and re do things Id re do the lottery
Old 19-03-2011, 04:00 PM
  #86  
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Originally Posted by R5FORD
what your saying makes no sense what so ever.. the gasket that msd used was to prevent piston contact thats why it was a thicker gasket and thats why its failed, You have put all over this thread that you couldn't afford to do the piston machining as the labour would have done you in so i have no idea how you can sit there typing that if you knew this was going to happen you would have got the engine done.. surely that would of been alot more expensive than removing the piston and getting it machined?

Im not having a go or a dig mate but im 100% sure that MSD would have told you that theres a chance with running a thicker gasket especially when they have never used it before

If I could go back and re do things Id re do the lottery
well put that sir, im not as diplomatic i'd just call em a lying cheap cunt
Old 19-03-2011, 04:13 PM
  #87  
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Originally Posted by James @ M Developments.
It sits high enough to hit the head if you use a STD thickness gasket!
how fair was number 4 piston protruding out the block james?
i've just been over to have a look at the car and all it says on the notes it's 0.12mm higher.
Old 19-03-2011, 04:17 PM
  #88  
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Originally Posted by carcollector
well put that sir, im not as diplomatic i'd just call em a lying cheap cunt
You still here big mouth
Old 19-03-2011, 04:39 PM
  #89  
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Originally Posted by B13 JUS
how fair was number 4 piston protruding out the block james?
i've just been over to have a look at the car and all it says on the notes it's 0.12mm higher.
Have you got the head off mate?
0.12mm isn't alot!
Old 19-03-2011, 04:44 PM
  #90  
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Originally Posted by RS SHAUN
Have you got the head off mate?
0.12mm isn't alot!
no mate just tried to buy it.
0.12mm is'nt alot i'm sure they protrude 0.4mm standard.
Old 19-03-2011, 04:52 PM
  #91  
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0.4mm is greater than 0.12mm no?
Old 19-03-2011, 04:56 PM
  #92  
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Originally Posted by Danster76
0.4mm is greater than 0.12mm no?
yes 0.4mm is greater than 0.12
Old 19-03-2011, 04:58 PM
  #93  
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Originally Posted by bruny
You still here big mouth
yes, and won't leave cheap skate
Old 19-03-2011, 05:05 PM
  #94  
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Originally Posted by carcollector
yes, and won't leave cheap skate
Have u not got some cocks to play with or is it your lasses turn tonight
Old 19-03-2011, 05:06 PM
  #95  
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Ahh so 0.52mm as opposed to standard 0.4mm
i.e. taller = too tall
Budget restraints : try the thick gasket (a punt) didn't work.
End of. Need to spend some money, get your hands dirty or get rid?

Think James's offer of his '24/7 helpline' supporting you as you learn on the job is a cracking offer!

I'm sure if you set about this yourself and created a 'rebuild' thread you would get plenty of support on here and you would learn how they work, which you might find fun! seriously lol
Old 19-03-2011, 05:19 PM
  #96  
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I think James has been very helpful so far,
not quite sure how he has stayed calm tbh.

i really think you should have a crack at it yourself,
Old 19-03-2011, 05:24 PM
  #97  
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Am not saying he hasnt.i no fine well james will help out in any situation.if i decide to keep the car i no dout will ask them to do the work for me as i have nothing against msd,they have always been good to me.all i was saying in this thread is saying my side as to every story theres to sides to every story
Old 19-03-2011, 05:34 PM
  #98  
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Been an interesting read..
Hindsight is a wonderful thing...!
Old 19-03-2011, 05:34 PM
  #99  
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Sounds to me like Bruny had a problem with his car and put a post up asking peoples views on what it could be and stated the work he had done recently before he got the car professionally inspected to see what went wrong.
Dont see anything wrong with that as i have posted up issuses i have had with my cars before i have even had a chance to look at them just to get a heads up.
Far to many people on here dont read peoples threads properly and just jump on band wagons.
Fucking piss take to be honest
Old 19-03-2011, 05:48 PM
  #100  
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Originally Posted by bruny
Have u not got some cocks to play with or is it your lasses turn tonight
sorry i work successfully for a living so no need for me to suck anyones to pay for a decent bottom end
Old 19-03-2011, 05:55 PM
  #101  
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When the head was removed there was a visible difference in the carbon formation on the head surface on cylinder 4, checking with the compressed old gasket the piston protruded enough to be level with the gasket,

There was no way it would be safe like that

The other pistons have been taken down for good reason when the block was decked at some point. But obviously the piston in 4 has melted and the owner simply lobbed a piston in ignoring the fact it was too high.

If the car had seen real hard use at high rpm like that I have no doubt it would have ended up dropping a valve seat or bending a rod
Old 19-03-2011, 06:01 PM
  #102  
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Originally Posted by Danster76
Ahh so 0.52mm as opposed to standard 0.4mm
i.e. taller = too tall
Budget restraints : try the thick gasket (a punt) didn't work.
End of. Need to spend some money, get your hands dirty or get rid?

Think James's offer of his '24/7 helpline' supporting you as you learn on the job is a cracking offer!

I'm sure if you set about this yourself and created a 'rebuild' thread you would get plenty of support on here and you would learn how they work, which you might find fun! seriously lol
who's mentioned 0.52mm??
i've asked what the piston was protruding
all whats been said is 0.12mm higher than the other pistons. the pistons are'nt standard because they are 7.2-1 cr.
Old 19-03-2011, 06:02 PM
  #103  
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Originally Posted by James @ M Developments.
When the head was removed there was a visible difference in the carbon formation on the head surface on cylinder 4, checking with the compressed old gasket the piston protruded enough to be level with the gasket,

There was no way it would be safe like that

The other pistons have been taken down for good reason when the block was decked at some point. But obviously the piston in 4 has melted and the owner simply lobbed a piston in ignoring the fact it was too high.

If the car had seen real hard use at high rpm like that I have no doubt it would have ended up dropping a valve seat or bending a rod
surely they have'nt just lobbed in a standard piston if the others are 7.2-1 c/r?
so is piston 4 a different c/r?
Old 19-03-2011, 06:04 PM
  #104  
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Originally Posted by B13 JUS
surely they have'nt just lobbed in a standard piston if the others are 7.2-1 c/r?
so is piston 4 a different c/r?


it must be if its taller than the others
Old 19-03-2011, 06:07 PM
  #105  
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It's the same type of piston but it hasn't been machined around the outer part of the crown to reduce protrusion like the other 3 have been. It's over 0.6 mm taller
Old 19-03-2011, 06:08 PM
  #106  
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Obviously the C/R will be higher as it's taller than the rest lol
Old 19-03-2011, 06:10 PM
  #107  
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If someone doesn't take good advice, he needs to accept the consequences.
Old 19-03-2011, 06:14 PM
  #108  
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Piston 4 simply needs to come out and have the crown skimmed to match the rest, but then if it was me I'd be re ringing her and checking the crank and oil pump while I was there so ideally engine out. That's how I would do it.
Old 19-03-2011, 06:16 PM
  #109  
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Originally Posted by B13 JUS
no mate just tried to buy it.
0.12mm is'nt alot i'm sure they protrude 0.4mm standard.
I misunderstood. I thought you were saying the others were pertruding 0.4 and #4 was the 0.4+0.12 hence 0.52mm
Old 19-03-2011, 06:46 PM
  #110  
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Originally Posted by carcollector
sorry i work successfully for a living so no need for me to suck anyones to pay for a decent bottom end
Good for you.and i work succesfully to.i may be tight for when it comes to my sierra but when i have a cossie bmw and lotus to run money can come tight at sometimes and a house to run doesnt help.do i invade over peoples threads acting like a hard funny man thinking you clever infront of everyone.u are the joke pal.so go invade some 1 else
Old 19-03-2011, 06:52 PM
  #111  
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Originally Posted by bruny
Good for you.and i work succesfully to.i may be tight for when it comes to my sierra but when i have a cossie bmw and lotus to run money can come tight at sometimes and a house to run doesnt help.do i invade over peoples threads acting like a hard funny man thinking you clever infront of everyone.u are the joke pal.so go invade some 1 else
chill out dude....its a fact them cosworth arent cheap to run nor without trouble.

and as others have pointed out your answers didnt make sense nor does your attitude.

but ur too little of a man to annoy me in any which way so u can either go on and get banter back or chill out. your choice.

have a nice evening, i go to the pool now to get some more sun as its 32 degrees here laterz
Old 19-03-2011, 06:56 PM
  #112  
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Please dont drown now.
Old 19-03-2011, 06:59 PM
  #113  
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Originally Posted by mar_k
it must be if its taller than the others
depends if the dish in the piston is the same
Old 19-03-2011, 07:02 PM
  #114  
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Originally Posted by James @ M Developments.
Obviously the C/R will be higher as it's taller than the rest lol
all depends if the pistons dish's have the same cc's of volume, when you said someone had lobbed a piston in i thought you ment any standard piston
Old 19-03-2011, 07:05 PM
  #115  
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Originally Posted by Danster76
I misunderstood. I thought you were saying the others were pertruding 0.4 and #4 was the 0.4+0.12 hence 0.52mm

no mate i was just stating a standard engine measure's 0.4 protrusion i think
and was asking what the total of bruny pistons were
Old 19-03-2011, 07:39 PM
  #116  
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Originally Posted by carcollector
chill out dude....its a fact them cosworth arent cheap to run nor without trouble.

and as others have pointed out your answers didnt make sense nor does your attitude.

but ur too little of a man to annoy me in any which way so u can either go on and get banter back or chill out. your choice.

have a nice evening, i go to the pool now to get some more sun as its 32 degrees here laterz
U do seem a knob and i can see why the guy is getting pissed with u as he has a problem and is looking for help but gets a twat like u trying to be funny
Old 19-03-2011, 08:06 PM
  #117  
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theres 1 solution to this : make piston 4 equal to all others and make sure the blocks mating face is straight including the heads face.

now he doesnt want to understand that and keeps finding excuses why it aint his fault but everyone elses.

im tired of the twat and yes he pisses me off. caft dunt.
Old 19-03-2011, 08:16 PM
  #118  
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How am i saying its not my fault at all.u must be some sort of tough guy for saying stuff like this.bet u are a board middle age fat bald man who tries to sound the big man.you are nothing but a keyboard warrior.hard man
Old 19-03-2011, 08:17 PM
  #119  
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How am i saying its not my fault at all.u must be some sort of tough guy for saying stuff like this.bet u are a board middle age fat bald man who tries to sound the big man.you are nothing but a keyboard warrior.hard man.If you dont like this thread then go DO 1 .its people like u who spoil forums like this
Old 19-03-2011, 08:48 PM
  #120  
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im not a "tough guy", just someone who has had his own car shop and had to deal with hundreds like you.

it starts with "please help" and an attitude for then to go pointing fingers in every direction accompanied by the comment "i dont have the means".

thats where my initial comment came from : if u cant afford a cosworth you shouldnt have 1 to start with.

i still think this is true allthough it might be uncomfortable for you, but then i am not here to pet you am i.

back to topic now for once : an engine with a different CR on one cylinder is far from ideal. that combined with the fact its a YB with boost is even less ideal. apart from everyhting else mentioned it also gives unequal stress on the crankshaft / conrods etc which is problematic.

the real way around it is that you do fork out cash to get 4 equal pistons as it should be, which u can do in several ways, machining this 1 oddball seems the cheapest for you.

and as mentioned before, be glad it only cost you a HG so far, as piston/valve issues would have been much more cash to fix.

again, if you can't or do not want to treat your sierra to that then probably you are better off in selling it as it will only break again and again and again.

hope this was unemotional enough to not get you going once more but explain clear enough for you to take a decision.


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