Ford Escort RS Turbo This forum is for discussion of all things pertaining to the Ford Escort Rs Turbo Series 1 and 2.

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Old 02-01-2018, 02:17 PM
  #281  
bassboy
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Yeah I understand what you mean, friend of mine said the same thing, its just without seeing one, my creative juices cannot picture the completed item lol

On a side note, my "budget" ZT build has started!
Old 02-01-2018, 02:37 PM
  #282  
slammedorion
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Any help?








Old 02-01-2018, 07:13 PM
  #283  
big_wasa
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Not mine but I guess you mean somthing like this.


Old 02-01-2018, 07:35 PM
  #284  
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I’m sure the parts I used were Escort, I just spaced the tensioner bracket away from the block so it lined up with the alternator better
Only used the block bracket and the alternator tensioner

Last edited by slammedorion; 02-01-2018 at 07:38 PM.
Old 02-01-2018, 07:55 PM
  #285  
New_guy_in_town
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Im looking for an exhaust manifold for a zetec with a working turbo fitted. Must be cheap. T25 / T28 / T3 or even a TD04/5
Old 02-01-2018, 08:52 PM
  #286  
studabear
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Originally Posted by big_wasa
Not mine but I guess you mean somthing like this.


On the left is spot on Wasa, Bassboy that should make sense now.
Old 03-01-2018, 03:03 PM
  #287  
bassboy
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Bang on! Know what you mean now...Sorted! Thanks for the help everyone!
Old 12-01-2018, 06:25 PM
  #288  
Lowry020505
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Default St170 turbo conversion

hi newbi here<div style="text-align:left;"></div><div style="text-align:left;">I'm just about to start a turbo conversion on my st170</div><div style="text-align:left;"></div><div style="text-align:left;">Can anyone shed any light on which is the best headgasket to use?</div><div style="text-align:left;"></div><div style="text-align:left;">Any advice/info is much appreciated </div>
Old 12-01-2018, 06:29 PM
  #289  
Lowry020505
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Default St170 turbo conversion

Hi newbi here

im just about to start a turbo conversion on my st170

Can any one shed any light on which is the best head gasket to use?

any help/info is much appreciated
Old 13-01-2018, 12:15 PM
  #290  
big_wasa
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Are you planning on keeping the St head ? The St head will offer no advantage with a budget turbo but there are disadvantages. Sure it has bigger valves and flows more but a Zetec head will flow more than the pistons and rods can take so it’s not the limiting factor.

With the St head The inlet ports are higher so most manifolds need work.


If your going the thicker head gasket route then you want the thickest you can lay your hands on.

Last edited by big_wasa; 13-01-2018 at 12:27 PM.
Old 13-01-2018, 06:28 PM
  #291  
Lowry020505
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Thanks for the info

I am drawn to the blacktop, I’ll just have to source some more parts

cheers
Old 14-01-2018, 05:18 PM
  #292  
bassboy
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Originally Posted by big_wasa
Are you planning on keeping the St head ? The St head will offer no advantage with a budget turbo but there are disadvantages. Sure it has bigger valves and flows more but a Zetec head will flow more than the pistons and rods can take so it’s not the limiting factor.

With the St head The inlet ports are higher so most manifolds need work.


If your going the thicker head gasket route then you want the thickest you can lay your hands on.
So from what your research, what are the upper limits of the blacktop head and when is a good time to swap over to the ST170 head?

Interesting point about the inlet ports though...will need to check my inlet up against a ST170 head!

Did I also read somewhere that ST170 were more prone to warping than conventional black top heads? Is there any hard evidence on this?
Old 14-01-2018, 07:53 PM
  #293  
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I think you would need a serious build to need the flow of the st head but then you have the vvt to sort and will the cams suit the turbo ? The thicker gasket won’t drop the cr as much as with the Blacktop head.

the black top head on the mk1 Rs often does 350~400. There is no vvt to play with, the ports line up to more manifolds and this is more than the st/bt combo above is reported to be good for.
The Rs does have sodium filled exhaust valves.

It’s the combo of the St pistons and rods with the gasket and bt head that make it more robust than just a Blacktop. The rods have a bigger gudgeon pin and bigger big end bolts.

Mines only being built for 260 ish any more and I would just forge a new crate Blacktop.

Last edited by big_wasa; 14-01-2018 at 07:57 PM.
Old 15-01-2018, 11:55 AM
  #294  
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Cheers wasa, but I'm talking about outright performance...say you have an ECU capable of retaining VVT (or deleting it), and say the bottom end is fully forged...

I have heard the door will close on the blacktop head at around 550hp (after speaking to Ric Woods at CNC heads)...does this mean that's when its time to switch over to the ST170 head?...or even at lower boost pressures, will the ST170 head always flow more (hence more power) at the same boost pressure at a blacktop head
Old 15-01-2018, 06:35 PM
  #295  
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500 horse is well out of my know how. That’s a full race engine. I am more a budget man as it keeps the grey matter turning.
No expert but not a keyboard warrior either having built a few zetecs.

My point is on a budget decompression plate ( thicker head gasket ) turbo Zetec the st head is more hassle than gain.
Old 15-01-2018, 08:32 PM
  #296  
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Default St170 t

This is my 1st zetec build so probably gonna be on here a lot for a while, I've decided I'm going with a black top head, sounds a lot easier to do as it's my 1st time, no messing about with vvt and CR easier to sort

another question, what is the best engine management to go with? I'm aiming for around 280-300bhp

it will be running

fmic kit
rs turbo exhaust manifold
garret t3 turbo (unsure what) it's pretty big tho and brand new so want to use it 😉
Siemens deka injectors
arp rod and head bolts
blacktop intake manifold

other parts I have,

oil feed line and return pipe / sump fitting
frs head gasket / new timing belt and water pump
oil catch can / t pieces and unions for turbo water cooling
boost pipework, breather blank,

will be getting a blacktop engine next weekend

can any any one tell me if I've missed anything, I'm wanting to gather everything I need before I start it,

also regarding electrics, are the st and bt plugs/connectors the same on the harness? Or sensors inter-changeable? Can I even retain the st engine loom? How do I go about this? Custom loom

Info is is much appreciated
Old 16-01-2018, 07:38 AM
  #297  
bassboy
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Originally Posted by big_wasa
500 horse is well out of my know how. That’s a full race engine. I am more a budget man as it keeps the grey matter turning.
No expert but not a keyboard warrior either having built a few zetecs.

My point is on a budget decompression plate ( thicker head gasket ) turbo Zetec the st head is more hassle than gain.
TBH I don't think any of us are 'experts' in the field...its all trial and error, but will be good to get this information out there...

I for one (currently) am in the same boat as yourself...peanut budget zetec turbo project in the works...but I have another engine on the side I'm building which will be all singing all dancing so to speak hence also digging around for information

Appreciate your input into this!
Old 16-01-2018, 08:11 PM
  #298  
Lowry020505
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Originally Posted by big_wasa
Are you planning on keeping the St head ? The St head will offer no advantage with a budget turbo but there are disadvantages. Sure it has bigger valves and flows more but a Zetec head will flow more than the pistons and rods can take so it’s not the limiting factor.

With the St head The inlet ports are higher so most manifolds need work.


If your going the thicker head gasket route then you want the thickest you can lay your hands on.
I've decided I'm going blacktop, as it's my 1st go at this, easier to sort CR and no vvt!I bought a pretty decent st170 especially to,do this conversion, What's the best engine management to,go with? Mega squirt? I'm aiming for around 280-300bhp, can any one tell me what I'm going to need to get this other then a turbo? What injectors are best to use?Again, this is my 1st crack at this, got most of the parts I'm gonna need, rst manifold, turbo, oil feed,oil return, t piece, sump fitting, intercooler, boost pipes,oil catch can, breather blank , am I missing anything?will be picking at 2.0 blacktop and rs gasket up over the weekend
Old 16-01-2018, 10:06 PM
  #299  
studabear
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Read the contents of the previous pages and you will be amazed what info is in this build guide.
Old 17-01-2018, 10:36 AM
  #300  
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Originally Posted by Lowry020505
I've decided I'm going blacktop, as it's my 1st go at this, easier to sort CR and no vvt!I bought a pretty decent st170 especially to,do this conversion, What's the best engine management to,go with? Mega squirt? I'm aiming for around 280-300bhp, can any one tell me what I'm going to need to get this other then a turbo? What injectors are best to use?Again, this is my 1st crack at this, got most of the parts I'm gonna need, rst manifold, turbo, oil feed,oil return, t piece, sump fitting, intercooler, boost pipes,oil catch can, breather blank , am I missing anything?will be picking at 2.0 blacktop and rs gasket up over the weekend
Do you want to sell the ST170 engine?
Old 17-01-2018, 05:40 PM
  #301  
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Originally Posted by bassboy
Do you want to sell the ST170 engine?
Hiya pal,I’ll be using the bottom end for my own build, however I won’t be using the cylinder head and cams tho, but I will be taking the valve springs from the head,Just let me know if your interested in the headCheers
Old 22-01-2018, 09:17 PM
  #302  
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Originally Posted by Karlos G
Which pulley and for what mate, the idler pulley to correct the water pump direction?
w
Does this need to be done on a st/bt turbo or does the timing belt go on as normal?
Old 25-01-2018, 02:04 PM
  #303  
beaver rs 88
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Default Head gaskets???

Does anyone know where I can get the 1.8mm head gasket from I've checked at ford and it's no longer available. They checked the ford uk network for me and no other dealer is showing 1!!! Is they any other companies that supply 1 close to 1.8mm?
cheers
Old 25-01-2018, 10:05 PM
  #304  
studabear
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Cometic do a 1.5mm I had one from Burton power on my conversion initially.
Old 26-01-2018, 11:47 AM
  #305  
colins2
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Originally Posted by beaver rs 88
Does anyone know where I can get the 1.8mm head gasket from I've checked at ford and it's no longer available. They checked the ford uk network for me and no other dealer is showing 1!!! Is they any other companies that supply 1 close to 1.8mm?
cheers
i bought one a few months ago from ford
Old 26-01-2018, 11:54 AM
  #306  
big_wasa
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I got mine last year from a local dealer. It came over from Germany.
Old 27-01-2018, 04:32 PM
  #307  
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Default Head gaskets

Managed to find a 1.78mm one on the burton website. Thanks for the replies.
Old 30-01-2018, 03:11 PM
  #308  
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Originally Posted by beaver rs 88
Managed to find a 1.78mm one on the burton website. Thanks for the replies.
Got a link by any chance?
Old 30-01-2018, 05:04 PM
  #309  
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It’s a Cometic 70 thou gasket.

http://www.burtonpower.com/cometic-m...c4280-070.html

Last edited by big_wasa; 30-01-2018 at 05:11 PM.
Old 30-01-2018, 05:32 PM
  #310  
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Bass boy it' the 1 in the link as above mate
Old 31-01-2018, 01:20 PM
  #311  
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Awesome, thanks guys!

How do they compare to the OE Ford ones? Quality just as good?
Old 31-01-2018, 07:18 PM
  #312  
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Hi guys, does the waterpump direction need to be changed using a blacktop head on a st bottom end,

its just ive seen a comment of Karlos in this guide about changing the waterpump direction with an idler pulley

any info much appreciated
Old 31-01-2018, 08:14 PM
  #313  
studabear
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Originally Posted by Lowry020505
Hi guys, does the waterpump direction need to be changed using a blacktop head on a st bottom end,

its just ive seen a comment of Karlos in this guide about changing the waterpump direction with an idler pulley

any info much appreciated
Yes
Old 08-02-2018, 09:34 PM
  #314  
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Sorry to hijack thread buy currently doing this conversation and wandered which hose goes to the top and bottom matrix connectors. Top to stat housing or does it not matter. Cheers
Old 08-02-2018, 09:46 PM
  #315  
studabear
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Originally Posted by Zelos2k
Sorry to hijack thread buy currently doing this conversation and wandered which hose goes to the top and bottom matrix connectors. Top to stat housing or does it not matter. Cheers
On mine the bottom matrix hose goes to the stat housing.
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Old 08-02-2018, 09:52 PM
  #316  
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Thanks mate. Still trying to source a front bumper for mine as well.
not sure if an RS turbo kit fits a cab?
Old 08-02-2018, 09:56 PM
  #317  
studabear
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Bumper on eBay. Search Escort illusion bumper.

Also S2 kit does fit.
Old 22-03-2018, 10:25 PM
  #318  
allaboutfords
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Hi there just about to do this conversion and have a few questions I'm sure havnt been asked before.
Is it the 1.8mm gasket or the zetec head that lowers the compression?
Can you use a silver top head instead of Black top as I already have 1.
I'm going to use the st 6spd box as well after seeing Gary fitting one but what clutch do I use as hoping for 300bhp.
And last question I have an Escort Efi loom fitted and have an OFAB ecu can I just chip this
or am I best with Boostmonkey ECU?
Thanks
Old 22-03-2018, 10:59 PM
  #319  
studabear
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Silvertop head doesn't fit without work as far as I know.

The 1.8mm gasket in combination with the blacktop head and ST170 bottom end gives the compression ratio.

Clutch I have no idea, pretty sure you will need a custom flywheel to go with the ST170 6 Speed box, I have seen a good few people say the ratios in that box aint the best for a turbo car, also it is a lot of money to put a LSD into it.

Management would better if it could be programmed, unless you go to MSD for a chip for the current ecu.
Old 24-03-2018, 09:11 AM
  #320  
allaboutfords
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Originally Posted by studabear
Silvertop head doesn't fit without work as far as I know.

The 1.8mm gasket in combination with the blacktop head and ST170 bottom end gives the compression ratio.

Clutch I have no idea, pretty sure you will need a custom flywheel to go with the ST170 6 Speed box, I have seen a good few people say the ratios in that box aint the best for a turbo car, also it is a lot of money to put a LSD into it.

Management would better if it could be programmed, unless you go to MSD for a chip for the current ecu.
Thanks For your answers

You could be right with the box as they fitted it to the st to make it feel slower compared to the MK1 RS. Gary did a gearbox swop using a zetec flywheel so cant see that being an issue.
On the other hand people Turbo St's so I'm prob best asking them.


Quick Reply: For anyone interested in a Zetec turbo conversion.



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