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GT2560R / GT28R any one fitted or used them??

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Old 26-01-2011, 04:41 PM
  #81  
Rob_DOHC
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Lol, just opinion Perry, im not THAT worried, i want a wide power band, more than i want low down power, 5-9000rpm would be fine.... some how i don't think my little bottom end will cope very well with that! so 3-6500 is fine by me.

Your talking about VE mate, the head and inlet tract plays a large role, but so do a lot of other things, cam profiles, exhaust housings etc also play a major role.

Your 2.5 duratec isn't really a good example. That still makes bags of low down torque, so its always going to be nice to drive regardless of where peak power is.....

Personal preference at the end of the day, Im just not chasing figures.

Why not put a diesel engine in the car then?
lol

I'll tell you what Perry, when your engine is built we can compare dyno graphs, i think that would be the clearest example of a decent head vs my DIY attempt. You should start a build thread, would make for an interesting read!!!

Rob,

Last edited by Rob_DOHC; 26-01-2011 at 04:57 PM.
Old 26-01-2011, 04:49 PM
  #82  
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Originally Posted by Karlos G
Do you think the cam makes that much difference?
IMO Being EFI makes very little difference to max BHP because even on MFI you can take the timing to the point of det providing you have enough fuel of course.
Not sure, guess we will see, i think a decent cam would give a 10 brake advantage over a standard cam, and if nothing else stop power tailing off quite so badly, The only advantage i can see efi having (in terms of power) is the ability to more accurately control ignition advance, probably makes more difference before peak power? apart from being able to fuel more... I was running out of head room on the mfi @ 185. I think at one point we saw 190 but backed out boost and advance slightly (this was also on 95 octain).

The only reason i mentioned it mate was because 200 brake on a relatively standard engine minus cam and a stage 2 turbo is pretty common place.... what other differences are there bar your head (and a shiny new engine )? don't get me wrong, 30 brake is a fuck lot lol, it was more to show that 80 brake @ 1bar is a bit of a tall order with just a head change.

Karlos - What cam do you run?

Rob - The pics of your head (in other thread) do look awesome, and i wish i had the patients of you to acheive that sort of work/finish. Yours is a car im very keen to follow, progress wise - best of luck to you!

Canada - I don't think people want max power at 2k rpm, just as much power as poss to ensure a good turbo response time and smooth power curve to retain as much driveability as poss. I didnt realise head work was what restricted the CVH, it's something i'll def look into on my own engine!
Cheers mate thats kind of you to say, if im honest im fully prepared for the head to be a shit waste of time, i just wanted to give it a go, trouble is i won't know until i hit the dyno probably would have been easier to get a pro to do it! By the sounds of it, if Canada1 was closer i would have paid him to do it!



Rob,

Last edited by Rob_DOHC; 26-01-2011 at 05:00 PM.
Old 26-01-2011, 04:56 PM
  #83  
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Originally Posted by Karlos G
The Newman's RST CVH cam mate, Robs work does look good he has copied work from very good heads so I think he will see good results.
Nobody wants to wait until 4000rpm for boost because the CVH doesn't like sustained high RPM's, it generates a lot of heat and with our poor cam and lube situation will chew through a cam in no time, also rockers studs like to exit the head at high RPM's and of course general engine wear will be greatly accelerated if you have to spend all your time 4000rpm+, a nice 2500-6000rpm power band is ideal for a road going RST IMO, this is what I aimed for and what I have got and I cant fault it.
For reference I still make 220bhp @ 6600rpm so thats only a drop of 11bhp, not bad for a .36 housing.
Thats my next big worry, bloody rocker studs.... Im in two minds about whether to leave them, or to remove them and helicoil them as a preventative measure

Sound like we both have a similar wish list! maybe you need to take me for a spin in yours to convince me to stick with the stage 2!!!

Rob,
Old 26-01-2011, 05:07 PM
  #84  
Karlos G
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Originally Posted by Rob_DOHC
Not sure, guess we will see, i think a decent cam would give a 10 brake advantage over a standard cam, and if nothing else stop power tailing off quite so badly, The only advantage i can see efi having (in terms of power) is the ability to more accurately control ignition advance, probably makes more difference before peak power? apart from being able to fuel more... I was running out of head room on the mfi @ 185. I think at one point we saw 190 but backed out boost and advance slightly (this was also on 95 octain).

The only reason i mentioned it mate was because 200 brake on a relatively standard engine minus cam and a stage 2 turbo is pretty common place.... what other differences are there bar your head (and a shiny new engine )? don't get me wrong, 30 brake is a fuck lot lol, it was more to show that 80 brake @ 1bar is a bit of a tall order with just a head change.

Cheers mate thats kind of you to say, if im honest im fully prepared for the head to be a shit waste of time, i just wanted to give it a go, trouble is i won't know until i hit the dyno probably would have been easier to get a pro to do it! By the sounds of it, if Canada1 was closer i would have paid him to do it!



Rob,
Yeah I think 10bhp is a good guess.
Exactly, EFI will make for faster spooling and a better overall torque and power curve (more low down and midrange) but I dont think it makes that much difference at peek bhp.
I run 99RON and that allowed for an extra 5deg of advance which equates to a reasonable amount of BHP, never did a before and after so dont know an exact figure.
I agree 80bhp at 1bar is a lot for just head work... at around 250bhp no definately not, at 300bhp+.... maybe?!
It has to be 80bhp's worth of a restriction in the first place! lol
Old 26-01-2011, 05:10 PM
  #85  
Karlos G
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Originally Posted by Rob_DOHC
Thats my next big worry, bloody rocker studs.... Im in two minds about whether to leave them, or to remove them and helicoil them as a preventative measure

Sound like we both have a similar wish list! maybe you need to take me for a spin in yours to convince me to stick with the stage 2!!!

Rob,
I think so long as your not spending all your time at high RPM's you should be ok, but on the other hand it doesnt take long to heli-coil them either!

We do have a very similair wish list Rob yes!
Feel free to come for a spin if your up my way, no problem at all mate!
Old 26-01-2011, 06:15 PM
  #86  
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I wanted to use the gt25 turbo on my previous rst as it would give me what I wanted from a turbo,quick spool up and 280bhp max output which is plenty for a fwd car.will need a custom manifold to fit it though,I was quoted 450 by the polish guy on here who makes the jamsport copies st/st with the gt25 flange.I thought that was pretty good and will be going that route when i buy my next rst as I have the bug again
Old 26-01-2011, 06:44 PM
  #87  
Rick
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My NMS headed CVH engine at 7.4:1 made 210bhp at 10psi, on Mfi, and it was very very rich - around 10:1. It only made 166ftlb. On the same day, same rollers, a friends car who's engine I built and had been setup by MSD ran 200hp at 18psi, but well over 200lb of torque. A good head is critical on a CVH, no question.

Rick
Old 26-01-2011, 06:54 PM
  #88  
Karlos G
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What turbo was that on Rick?
Old 26-01-2011, 07:09 PM
  #89  
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t4 lol
Old 26-01-2011, 07:11 PM
  #90  
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Originally Posted by Karlos G
I think so long as your not spending all your time at high RPM's you should be ok, but on the other hand it doesnt take long to heli-coil them either!

We do have a very similair wish list Rob yes!

Good point! if i have a spare few hours after i've built the bottom end i think it might be worth it, for peace of mind!

Feel free to come for a spin if your up my way, no problem at all mate!
Haha, nice one mate, if im ever in your neck of the woods I'll take you up on that!

Rob,
Old 26-01-2011, 07:14 PM
  #91  
crazycage
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Originally Posted by Rob_DOHC
t4 lol
t34.48.
Old 26-01-2011, 07:32 PM
  #92  
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Good work if thats all accurate, but i just struggle to see how thats possible tbh. fair play all the same.

Gary do you still make up v-band down pipes?

Rob,
Old 26-01-2011, 07:41 PM
  #93  
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Originally Posted by Rob_DOHC
Good work if thats all accurate, but i just struggle to see how thats possible tbh. fair play all the same.

Gary do you still make up v-band down pipes?

Rob,
if whats accurate?
Old 26-01-2011, 07:43 PM
  #94  
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actually it was on a 4x4 t3 with 60 trim front.
Old 26-01-2011, 08:15 PM
  #95  
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210 @ 10psi, seems pretty bloody amazing. Fair play if it was.
Old 26-01-2011, 08:22 PM
  #96  
Karlos G
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+/- 25bhp for RR inaccuracy of course, but if the VE of the engine was that good then it is possible, boost pressure is relative to the engines VE it's volume/flow as we know that counts.
4x4 T3 with 60 trim comp has a .48 yeah, so the same as running 10psi on a Stage 3 T3 or any T3 with a .48 housing?

Last edited by Karlos G; 26-01-2011 at 08:45 PM.
Old 26-01-2011, 08:29 PM
  #97  
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don't forget, it was done straight after a chipped car with big cooler did just shy of 200hp as a comparison at 18psi. I only made 166lb, due to the low boost, but it held it.

Rick
Old 26-01-2011, 08:43 PM
  #98  
Karlos G
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Yeah which means in reality about 185bhp as we all know a stock T3 cant flow for any more than around that, might sqeeze a bit more with 99RON fuel and EFI mapped well but not much.
Still an impressive figure Rick and does demonstrate the effectiveness of good headwork!
As does my own figure of 231bhp at 19psi, I imagine if I went .48 I would drop quite a few psi for the same power.
Old 26-01-2011, 09:10 PM
  #99  
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karl @16psi what power do you think my zetec would do?
Old 26-01-2011, 09:14 PM
  #100  
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I dont have a clue Gary as I have no experience with ZT's, but I imagine as the VE and BSFC are far better than a CVH specially with your manifolds it will be pretty good by comparison! lol
Old 26-01-2011, 09:27 PM
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Originally Posted by Karlos G
I dont have a clue Gary as I have no experience with ZT's, but I imagine as the VE and BSFC are far better than a CVH specially with your manifolds it will be pretty good by comparison! lol
tbh i dont know, but in the end of 09 thats whats all it was running on a standard HEAD and the small exhaust housing and pulled 116.77mph terminals at the pod so around 300-310 imo. with a diy ported head bigger housing and 4psi more it pulled 123.55mph , it now runs about 6psi more and has done for 7 months.
Old 26-01-2011, 09:36 PM
  #102  
Karlos G
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A Zetec is so much better than a CVH, when I get some more money coming in I'm going to build one up for sure!
Not for more power but for greater reliability (no cam issues etc.) and economy, also if I'm honest I'd just like to build one because I havent yet! lol
Old 26-01-2011, 09:44 PM
  #103  
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Originally Posted by Karlos G
A Zetec is so much better than a CVH, when I get some more money coming in I'm going to build one up for sure!
Not for more power but for greater reliability (no cam issues etc.) and economy, also if I'm honest I'd just like to build one because I havent yet! lol
anything upto 350hp is easy cheap and soooooo reliably .

but its the off boost torque that i like most .

i was only pointing out the gain in terminal speed for what had been changed that doesnt have the inacurracy of dynos lol.
Old 26-01-2011, 09:57 PM
  #104  
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well surely as it's a 2l then there would be more off boost torque.IMO a big power zt would be too much for a road car/daily driver.
I wanted to stay cvh in my previous rst and will do in my next one.going back to the original poster,have u decided what turbo you are going to get? I will be going for the gt25 decided that about 9 months ago
Old 26-01-2011, 10:35 PM
  #105  
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we might have drifted off track here

The original question was about 250 to 280 hp 1.6 cvh.
A stage 2 T3 is out of the question - good cylinder head and camshaft or not.

Building a 250 to 280 hp cvh 1.6 with no turbo lag is impossible (unless nitrous oxide is used)
The 2000 to 6000 rpm powerband is unrealistic at the high output levels.

Now a 3500 to 6500 rpm powerband might just get a 1.6 to 250+ hp levels with
a half decent head and cam.
6500 rpm certainly isnt too high for the short stroke 1.6. The rocker studs pulling out is easily solved by using Timecerts.

Just my opinion of course.
Old 27-01-2011, 10:09 AM
  #106  
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What r the advantages of helicoiling the rocker studs? Also what are timeserts?
I don't think il b spending much time above 6k, my limiter is set at 6,200rpm and ive only brushed it once or twice wen on track, mind u that was NA.

The Zetec turbo's do seem to make awesome power/torque at relitively low boost levels and i'd love to build one for myself in the future.

Karlos how much agro was the newman cam to set-up, lifters wise? Removing the solid lifters allows for higher revs, doesnt it? So is the next restriction the rocker studs, rpm wise?
Old 27-01-2011, 12:19 PM
  #107  
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A helicoil is stronger than a thread cut into ali. I think timeserts are the same as a helicoil, probably a brand name across the water.

No doubt, ZT and mtx75 is the way to go! The only reason i didn't was for originality's sake.

Karlos how much agro was the newman cam to set-up, lifters wise? Removing the solid lifters allows for higher revs, doesnt it? So is the next restriction the rocker studs, rpm wise?
Cant comment on how easy they were to set up, karlos will be able to help more there. I've had my hydraulic lifter up to 6500 with no problems, the main problems the cvh faces with high rpm surround the con rods, standard rods IMO should not be used above 6500rpm, rocker studs aren't really considered a 'restriction' but quite a few people have had problems with them.

Rob,
Old 27-01-2011, 03:05 PM
  #108  
Karlos G
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Cam and lifters are easy to setup and allow for much higher revs if the rest of the engine is built for it, but they do take a little time to do thats all.
As Rob says stock Rods are not suited to sustained high rpm's, but yes many people have had rocker stud come out too.
Old 27-01-2011, 04:20 PM
  #109  
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Ive never heard of the studs thats all... Ive heard afew ppl snapping rocker arms and cracking them.
Is it worth replacing the rods and leaving the standard pistons?

Karlos the newman cam is certainly worth a thought if i start to look for higher rpm!
Old 27-01-2011, 04:35 PM
  #110  
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Im using standard pistons and h-section rods. Apparently people have used them to over 300bhp so im fairly sure they're okay. As a minimum for above standard builds i would suggest ARP rod bolts which aren't too hard to fit.

Rob,
Old 27-01-2011, 05:59 PM
  #111  
Karlos G
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If you get rods that are a direct fit and you dont want to go over about 300bhp then yes as Rob has done.
Christian Major ran his at just over 300bhp skimmed for slightly lower CR, although last I spoke to him he said it can be done at stock CR so you do not have to skim them.
Old 27-01-2011, 06:48 PM
  #112  
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Thats good to know... Saves the aggro and cost of new pistons, What bolts need replacing with ARPs or is it best to do them all, while your down there lol so to speak lol!

300Bhp on standard pistons and CR thats interesting... At what point do the standard rods reach their limit?
Old 27-01-2011, 07:01 PM
  #113  
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I think the standard rods need replacing at around 220+ bhp
Old 27-01-2011, 07:08 PM
  #114  
Karlos G
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Rod bolts are all that need changing for ARP's and they will take 220-250bhp so long as you are not bouncing off the rev limiter all the time.
Old 27-01-2011, 07:14 PM
  #115  
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So really to make a stock bottom end good for 220/230bhp you just need a set of ARP rod bolts...
Im presuming as long as you stick to a moderate amount of boost 17/18psi max on the stock bottom end?
Old 27-01-2011, 07:25 PM
  #116  
Karlos G
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Yes, boost doesnt matter it's power mate and as said 250bhp max on stock rods if you dont sit a 6k+ all the time.
Old 27-01-2011, 08:47 PM
  #117  
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Brilliant Cheers... Bit of a thread steal i know - Sorry!


So, Back to topic. Rob any more decisions on turbo choice?
Old 27-01-2011, 10:29 PM
  #118  
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Lol, don't worry mate, the most interesting threads are always the off topic ones!
Old 28-01-2011, 10:08 AM
  #119  
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Well that certainly seems true in this case...

Let us know what you decide!
Old 11-11-2015, 12:25 AM
  #120  
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Originally Posted by crazycage
rob my old cvh made 261hp @ 16psi on a stg3 t3.
started boosting about 2600rpm and made peak power around 6200 iirc

had a ported head
newman cam and solid lifters
gotech
a pair of my manifolds
8-5-1 cr.
That manifolds must work a treat as only different in my spec is stinger v4 managment and I ran 22psi.

I made 271 so only 10hp more.
What torque did that make?

Cheers


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