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are standard rst pistons forged or cast?

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Old 14-11-2010, 07:54 PM
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mk1trb
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Default are standard rst pistons forged or cast?

as above, just an argument im having with someone
Old 14-11-2010, 08:03 PM
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juffer
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There pressure cast, but basically there forged items.
Old 14-11-2010, 08:03 PM
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1strst
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i hope you said that they are cast
Old 14-11-2010, 08:05 PM
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i been saying there cast and can take over 20psi and my mates saying no chance cast piston cant take anything over 12psi
Old 14-11-2010, 08:06 PM
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juffer
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They are pressure cast. AKA forged. They are a really good piston for a standard item and many people have had well over 200 bhp from them. The only reasons they usually fail is DET.

Last edited by juffer; 14-11-2010 at 08:09 PM.
Old 14-11-2010, 08:36 PM
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Karlos G
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They have been ran at 300bhp too, skimmed for a lower CR with no problems!
Old 15-11-2010, 09:22 AM
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Originally Posted by Karlos G
They have been ran at 300bhp too, skimmed for a lower CR with no problems!
I shall be testing this theory in the near future lol

Rob,
Old 15-11-2010, 11:05 AM
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muz
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they are pressure/squeeze cast. Not technically 'forged' but close.
Old 15-11-2010, 11:23 AM
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i made 263 @flywheelwith 26psi on a stage 3 T3 on standard pistons (low comp/skimmed)

Last edited by s1cab; 15-11-2010 at 11:32 AM.
Old 15-11-2010, 11:44 AM
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Thats good to know, as im running a standard bottom end... So my planned 180bhp on 16psi should be fine lol!?
Old 15-11-2010, 11:52 AM
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Rob_DOHC
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Originally Posted by s1cab
i made 263 @flywheelwith 26psi on a stage 3 T3 on standard pistons (low comp/skimmed)
What sort of spec was the rest of your engine mate? cam, head etc... I'm hoping for similar power, maybe a little more with a t34... or a little less with a massive power band and shit lots of torque.

Thats good to know, as im running a standard bottom end... So my planned 180bhp on 16psi should be fine lol!?
Should be absolutely fine mate, maybe a little more boost. mine made 185, 205lbs @ 18.5 psi on a standard cam and i think (might not have been) stage 2 turbo. With a cam you might do it with lower boost.

That was with a totally standard and semi shagged bottom end, went really well.

Rob,
Old 15-11-2010, 11:56 AM
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Rogeyboy
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Well im on OFAC so limited to 16psi, and im aiming for 180bhp. With a cam (yet to choose which) and a standard T3, if not il maybe get a stage 2/3 T3...
200bhp would be nice, but if i can break the 200lbsft barrier with around 180bhp i'll be happy! Esp on a standard bottom end.
Old 15-11-2010, 03:41 PM
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Originally Posted by Rob_DOHC
What sort of spec was the rest of your engine mate? cam, head etc... I'm hoping for similar power, maybe a little more with a t34... or a little less with a massive power band and shit lots of torque.
Rob,
specialised engines ported and gasflowed head with oversized valves and a piper 285t2 camshaft.
Old 15-11-2010, 03:47 PM
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the mk1 kid
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Originally Posted by juffer
There pressure cast, but basically there forged items.
Same technique as uno turbo pistons, and they 1.2bar + all being well fueling wise, so 12psi my aRSe.

Tom
Old 15-11-2010, 03:51 PM
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craig rst kid
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mine took 17psi nicely
Old 15-11-2010, 10:47 PM
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makaveli96
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Originally Posted by Rogeyboy
Thats good to know, as im running a standard bottom end... So my planned 180bhp on 16psi should be fine lol!?
Well I'm still running my standard bottom end since the car was new, it now has 109k on the clock with a f.s.h which is amazing it's still going strong, and had mine running that sort of power for the last 2 or 3 years, as long as your bottom end is in good health you shouldn't have a problem mate.
Old 15-11-2010, 11:42 PM
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Chip
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Pistons are effected by cylinder pressure which isnt directly related to boost.

Put washers into your inlets and you could feed 100psi into your intake and still not see cylinder pressures that hurt the pistons.



As above they are pressure cast, so FAR superior to normal cast pistons, they are the same construction essentially as the standard YB pistons.
Old 16-11-2010, 12:28 AM
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jonny s2
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as said before, they are forged to a certain extent, with a machine to a lower compression ratio, and some nice steel rods for good measure, they have been proven well over the 300 mark

so plenty good enough for most
Old 16-11-2010, 12:29 AM
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Bottom line is, they are VERY strong pistons

Last edited by Chip; 16-11-2010 at 12:34 AM.
Old 16-11-2010, 12:33 AM
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ive had one at 23psi on standard engine with stage 3 head and turbo with 5th injector...
Old 16-11-2010, 01:17 AM
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Canada1
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The Mahle pistons are pressure cast - superior to typical cast auto pistons.
But - they are not forged.
A pressure cast piston is not the same as a forged aluminum piston.

This does not mean that the Mahle piston is crap - it is very good for what it was designed for.
Old 16-11-2010, 06:54 AM
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Antti O
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Currently running 267bhp with 21psi standard c/r, pistons and rods. So pretty good for price. As above said rst mahles was designed to handle 136bhp and 180NM of torque.

Last edited by Antti O; 16-11-2010 at 06:57 AM.
Old 16-11-2010, 07:04 AM
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They sound a pretty strong piston... Malhe are obviously a big name aswell!
Also them sort of power figures sound good on a standard bottom end, so my relatively average power hopes should be easily acheiveable!
Old 16-11-2010, 07:48 AM
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Originally Posted by Chip
Pistons are effected by cylinder pressure which isnt directly related to boost.

Put washers into your inlets and you could feed 100psi into your intake and still not see cylinder pressures that hurt the pistons.



As above they are pressure cast, so FAR superior to normal cast pistons, they are the same construction essentially as the standard YB pistons.
What lol, explain please Chip. The washers part was the bit that threw me.

Rob,
Old 16-11-2010, 08:05 AM
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Chip
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The pressure in the cylinder is determined not from the amount of boost that is in the inlet, but the volume of air that is in the cylinder after the inlet valve has shut.

So if you have a very poor flowing inlet (ie washers to make the ports tiny like some motorbikes are restricted by) then even with huge boost you still wont swallow much air.


Im not recomending it as a mod, was just an extreme example of where boost isnt the b-all and end-all, its only 1 of many factors that effects cylinder pressures, so is cam profile and cam timing and exhaust flow and head flow and inlet design etc etc
Old 16-11-2010, 12:47 PM
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Lol that makes much more sense thanks, you seem to be pointing toward VE, didn't know what you were getting at with washers. I totally agree, cylinder pressure is one of the many forces at work on a piston.

Different pistons have different characteristics, different flaws etc, the cvh mahle piston seems to have a very low detonation tolerance compared with a few others, but seems very good in other areas, perfectly good enough for the majority of rs turbos on the road.

Rob,
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