Ford Escort RS Turbo This forum is for discussion of all things pertaining to the Ford Escort Rs Turbo Series 1 and 2.

1.8 CVH Roller Lifters...

Thread Tools
 
Search this Thread
 
Old 01-10-2010, 09:11 PM
  #41  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

Originally Posted by gus
think mk snapped a rocker arm on his xr2
ive heard a few people do it .... and my engine is a good spec and the cam im getting has a power band of 2500rpm-7000rpm so i will set the rev limit for about 7k depnding on what its like when mapped....

and i dont want the same happening
Old 01-10-2010, 09:13 PM
  #42  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default

Oh mad!!
I spose though for most of us we wont be bouncing off the limiter at 7200rpm so not so much of a problem! My engine stops making power about 6000rpm so my limiter is set at 6700rpm just to give me a little overhead.
Old 01-10-2010, 09:18 PM
  #43  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

Originally Posted by Karlos G
Oh mad!!
I spose though for most of us we wont be bouncing off the limiter at 7200rpm so not so much of a problem! My engine stops making power about 6000rpm so my limiter is set at 6700rpm just to give me a little overhead.
sounds good mate well my cams power band is to 7000rpm and i hope that i can still be making power around then with the t34 and greys as i would like a quite big power band to make up for the lag
Old 01-10-2010, 09:29 PM
  #44  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default

You'll be fine with a T34 it will make power late but hold on all day long, mine only runs out of puff so early because if the .36 Ex but it makes full boost by 3k so still a nice power band and very responsive.
Old 01-10-2010, 09:34 PM
  #45  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

sounds like a real cracker mate .... im hopeful that its a proper toy when done ...
as i miss being scared by my old mk2 atmo cossie
Old 05-10-2010, 07:55 PM
  #46  
Canada1
Too many posts.. I need a life!!
 
Canada1's Avatar
 
Join Date: Feb 2006
Location: Canada
Posts: 789
Received 22 Likes on 19 Posts
Default

Hi All,

Karlos has it correct. The roller lifter camshaft is ground from a different material - ford ones used pressed lobes on the camshaft central core, and the replacement ones are steel billet machined. The camshaft lobe profile is also ground different for a roller lifter.
The lobe looks much larger than a standard flat lifter profile.

The picture is a 1.9 HO roller lifter camshaft.
These cams will not fit the UK head - the cam bearing journals are all the same size, where the UK heads have different sized journals front to rear. Our 1.9 cams can be removed from the front or rear of the engine.

Old 05-10-2010, 09:19 PM
  #47  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default

Do you have a photo of whats done to the lifter bore to stop it from spinning round?
Old 06-10-2010, 10:40 AM
  #48  
Versus_Creations
Ask me a question!
iTrader: (1)
 
Versus_Creations's Avatar
 
Join Date: Sep 2003
Location: Romford Essex
Posts: 6,274
Received 28 Likes on 23 Posts
Default

Originally Posted by Karlos G
You snapped at rocker arm?? Had you fogotten to refit the shim it sits on? It's normally the studs that pull from the ally head I thought, first time i've heard of a arm snapping! Well done mate! lol
Normal rockers can snap when used hard. I have snapped 2 rockers in my XR3 over the last 10 years of abuse.

The first was std ERST items. The 2nd was R16i rockers which are different.

I have also seen many many CVH heads pull the stud out of the head, and also pull the nut off the thread if the correct nut is not used.

Roller rockers i make will not snap and have no issues being rev'd past 7500rpm. I use these with solid lifters made by KENT and custom profile cam shafts similar to the CVH35/37. The studnut which holds the rocker on is a custom made item which also helps the rocker stud to have a little more strength.

A little info to help.
Regards
Jano
Old 06-10-2010, 11:32 AM
  #49  
chaffe
Turbocharging Technician
 
chaffe's Avatar
 
Join Date: Jul 2010
Location: Top secret. Mission:Imposible.
Posts: 3,557
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Canada1
Hi All,

Karlos has it correct. The roller lifter camshaft is ground from a different material - ford ones used pressed lobes on the camshaft central core, and the replacement ones are steel billet machined. The camshaft lobe profile is also ground different for a roller lifter.
The lobe looks much larger than a standard flat lifter profile.

The picture is a 1.9 HO roller lifter camshaft.
These cams will not fit the UK head - the cam bearing journals are all the same size, where the UK heads have different sized journals front to rear. Our 1.9 cams can be removed from the front or rear of the engine.

I made one of these cams fit my 1.6 head once by machining the journals down to the correct size and polishing them up. Didnt realise at the time that it would only last five mins because it boxed the springs, and as i now read is also made of a different material lol.
Old 06-10-2010, 12:20 PM
  #50  
Ford RS Enthusiast
Power
 
Ford RS Enthusiast's Avatar
 
Join Date: Mar 2009
Location: midlands
Posts: 190
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Versus_Creations

The first was std ERST items. The 2nd was R16i rockers which are different.
what is the difference ?

i was told the RS1600i only have one hole in them but all the rockers ive seen only have one hole so what exactly is it mate ?
Old 06-10-2010, 12:35 PM
  #51  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default

Originally Posted by Versus_Creations
Normal rockers can snap when used hard. I have snapped 2 rockers in my XR3 over the last 10 years of abuse.

The first was std ERST items. The 2nd was R16i rockers which are different.

I have also seen many many CVH heads pull the stud out of the head, and also pull the nut off the thread if the correct nut is not used.

Roller rockers i make will not snap and have no issues being rev'd past 7500rpm. I use these with solid lifters made by KENT and custom profile cam shafts similar to the CVH35/37. The studnut which holds the rocker on is a custom made item which also helps the rocker stud to have a little more strength.

A little info to help.
Regards
Jano
Do you have any pics of yours Jano, would be nice to see them?
Originally Posted by chaffe
I made one of these cams fit my 1.6 head once by machining the journals down to the correct size and polishing them up. Didnt realise at the time that it would only last five mins because it boxed the springs, and as i now read is also made of a different material lol.
Oooops! lol
Old 06-10-2010, 12:39 PM
  #52  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

Originally Posted by Versus_Creations
Normal rockers can snap when used hard. I have snapped 2 rockers in my XR3 over the last 10 years of abuse.

The first was std ERST items. The 2nd was R16i rockers which are different.

I have also seen many many CVH heads pull the stud out of the head, and also pull the nut off the thread if the correct nut is not used.

Roller rockers i make will not snap and have no issues being rev'd past 7500rpm. I use these with solid lifters made by KENT and custom profile cam shafts similar to the CVH35/37. The studnut which holds the rocker on is a custom made item which also helps the rocker stud to have a little more strength.

A little info to help.
Regards
Jano
this is the set up i was saying about and as soon as the next set of rockers are in im putting my deposit down on a complete kit for mine .
Old 06-10-2010, 12:40 PM
  #53  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default

So are you not going with the Newman cam then, or are you going to use the roller rockers with that?
Old 06-10-2010, 01:44 PM
  #54  
Versus_Creations
Ask me a question!
iTrader: (1)
 
Versus_Creations's Avatar
 
Join Date: Sep 2003
Location: Romford Essex
Posts: 6,274
Received 28 Likes on 23 Posts
Default

The difference with RS16i lifters is that they lift 1mm higher than std. This has been taken into account with the new ones i will be making.

The roller rockers can be used with any CVH head, any camshaft and lifter combination.


With double or high pressure springs, lightweight caps, solid lifters, decent cam, roller rockers and worked head you would expect the best results and the most reliability for high power, this is what i have on my std 1.6cvh ERST engine and produces 264bhp with green 803injectors at max duty cycle. I will upgrade to light blues / greys at some point for next year. But to be honest i wont be doing it to get more power as i dont think the std pistons and rods will take much more, its purely down to running the injectors at a safe rate.

As for pics of my parts i have never put them on other sites fella for obvious reasons, although there is a pic of the head i had with them fitted floating about a couple of months ago.

Regards
Jano
Old 06-10-2010, 02:05 PM
  #55  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default

Yes mate of course, ah was that the red ones i've seen on here?
I take it there a pics on your site?
Old 06-10-2010, 05:06 PM
  #56  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

Originally Posted by Karlos G
So are you not going with the Newman cam then, or are you going to use the roller rockers with that?
its what im thinking to try something different can see what its like ....


and im thinking a group buy with the roller rockers are on the cards .......

Last edited by rsmark86; 06-10-2010 at 05:25 PM.
Old 06-10-2010, 06:12 PM
  #57  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default

Yeah why not! lol
Group but on the RR... I might be interested if the price is right, not something I actually need but would look nice when the rocker cover is off!
Old 07-10-2010, 12:01 AM
  #58  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

Originally Posted by Karlos G
Yeah why not! lol
Group but on the RR... I might be interested if the price is right, not something I actually need but would look nice when the rocker cover is off!
be nice if you get a bigger turbo ..... and thats my thoughts im intrested as i want my engine to rev around 7+k as my t34 wont come in till what 4k lol
Old 07-10-2010, 11:16 AM
  #59  
Versus_Creations
Ask me a question!
iTrader: (1)
 
Versus_Creations's Avatar
 
Join Date: Sep 2003
Location: Romford Essex
Posts: 6,274
Received 28 Likes on 23 Posts
Default

Originally Posted by Karlos G
would look nice when the rocker cover is off!
lol shame we cant have plastic rocker covers would look good.
Old 07-10-2010, 03:54 PM
  #60  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

well keep us informed mate
Old 19-10-2010, 04:37 AM
  #61  
davegt27
Virgin
 
davegt27's Avatar
 
Join Date: Jan 2007
Location: Aurora CO
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default roller lifter

Question

Is there a solid roller lifter available to replace the hyd roller lifter?


Thanks
Davegt27
Old 19-10-2010, 05:35 PM
  #62  
12_Second_rst
Too many posts.. I need a life!!
iTrader: (1)
 
12_Second_rst's Avatar
 
Join Date: May 2010
Location: U.K
Posts: 680
Likes: 0
Received 0 Likes on 0 Posts
Default

cant you just buy an american ho head? job done
Old 19-10-2010, 06:37 PM
  #63  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

Originally Posted by davegt27
Question

Is there a solid roller lifter available to replace the hyd roller lifter?


Thanks
Davegt27
newman cams run solid lifters but the roller rockers are sepreate and jano is having some made .... get on www.oddkiddcreations.co.uk and ask the man himself
Old 19-10-2010, 07:12 PM
  #64  
Rob_DOHC
PassionFord Post Whore!!
iTrader: (4)
 
Rob_DOHC's Avatar
 
Join Date: Aug 2009
Location: London
Posts: 4,790
Received 43 Likes on 42 Posts
Default

Originally Posted by 12_Second_rst
cant you just buy an american ho head? job done
Thats what i decided in the end, far easier, roller lifters and rockers, standard, job done. Probably a pain sorting one out though, i used to know a guy who moved to Canada but he's moved back to the UK


Rob,
Old 19-10-2010, 08:03 PM
  #65  
12_Second_rst
Too many posts.. I need a life!!
iTrader: (1)
 
12_Second_rst's Avatar
 
Join Date: May 2010
Location: U.K
Posts: 680
Likes: 0
Received 0 Likes on 0 Posts
Default

ebay.ca

Old 19-10-2010, 09:55 PM
  #66  
Rob_DOHC
PassionFord Post Whore!!
iTrader: (4)
 
Rob_DOHC's Avatar
 
Join Date: Aug 2009
Location: London
Posts: 4,790
Received 43 Likes on 42 Posts
Default

Not a bad plan.....
Old 19-10-2010, 11:43 PM
  #67  
davegt27
Virgin
 
davegt27's Avatar
 
Join Date: Jan 2007
Location: Aurora CO
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by 12_Second_rst
cant you just buy an american ho head? job done

are you saying the American HO head has solid roller lifters?

thanks
Davegt27
Old 20-10-2010, 12:26 PM
  #68  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

Originally Posted by davegt27
are you saying the American HO head has solid roller lifters?

thanks
Davegt27
its ment to but you would need a realy special cam to suit the turbo ....
Old 20-10-2010, 03:00 PM
  #69  
12_Second_rst
Too many posts.. I need a life!!
iTrader: (1)
 
12_Second_rst's Avatar
 
Join Date: May 2010
Location: U.K
Posts: 680
Likes: 0
Received 0 Likes on 0 Posts
Default

Sure newmans could make a 1 off if u sent them a HO cam
Old 20-10-2010, 06:39 PM
  #70  
rsmark86
PassionFord Post Whore!!
iTrader: (3)
 
rsmark86's Avatar
 
Join Date: Nov 2008
Location: Bracknell
Posts: 5,686
Received 4 Likes on 4 Posts
Default

true
Old 20-10-2010, 06:55 PM
  #71  
Rob_DOHC
PassionFord Post Whore!!
iTrader: (4)
 
Rob_DOHC's Avatar
 
Join Date: Aug 2009
Location: London
Posts: 4,790
Received 43 Likes on 42 Posts
Default

Originally Posted by davegt27
are you saying the American HO head has solid roller lifters?

thanks
Davegt27

No they are hydraulic roller lifters, why do you want solid lifters out of curiosity?

Rob,
Old 21-10-2010, 12:20 AM
  #72  
davegt27
Virgin
 
davegt27's Avatar
 
Join Date: Jan 2007
Location: Aurora CO
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

It’s a long involved story

And I don’t want to hi-jack the thread

I can PM you an explanation



Regards
David
Old 21-10-2010, 10:46 AM
  #73  
Rob_DOHC
PassionFord Post Whore!!
iTrader: (4)
 
Rob_DOHC's Avatar
 
Join Date: Aug 2009
Location: London
Posts: 4,790
Received 43 Likes on 42 Posts
Default

Yea go for it, im quite interested
Old 22-10-2010, 12:56 AM
  #74  
davegt27
Virgin
 
davegt27's Avatar
 
Join Date: Jan 2007
Location: Aurora CO
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Rob_DOHC
Yea go for it, im quite interested
PM sent

Davegt27
Old 13-01-2011, 10:54 PM
  #75  
vroooom ptssssh
It Wasnt Me!
 
vroooom ptssssh's Avatar
 
Join Date: May 2003
Location: Scottyland
Posts: 22,752
Received 8 Likes on 8 Posts
Default

Thread dredging...

Any more info on this?

I'm about to rebuild my trusty old cvh turbo, and I don't want to run the risk of it eating a camshaft (I reckon it's down to poor oil pressure/bad lubrication.

Anyway, I was thinking of a set of the 1.8 CVH lifters and poss a set of roller rockers (I know they aint really needed but hey ho..) does anyone do a kit for the 1.6 cvh, janno?? prices?
Old 14-01-2011, 08:40 PM
  #76  
Rob_DOHC
PassionFord Post Whore!!
iTrader: (4)
 
Rob_DOHC's Avatar
 
Join Date: Aug 2009
Location: London
Posts: 4,790
Received 43 Likes on 42 Posts
Default

Jano may do a roller rocker kit...

For the 1.8 roller lifters you will need to machine the head slightly for lifter retainers (stops the lifters from spinning) and find an appropriate cam, as i don't think the standard lifter cams are appropriate. Newmans may be able to supply a custom grind for this application etc.

And thats about as far as i got before ignoring the problem lol.

another option which i briefly looked into was making up a cam spray bar and tapping into an oil gallery. But decided i didn't fancy scrapping a head finding a suitable gallery and then scrapping my bottom end due to reduced oil pressure another option is an external (possibly electric) oil pump supplying the cam spray bar, i couldn't find a suitable pump as most are either for dry sumps etc and are bloody expensive, more so than a new cam every once and a while.

I don't know if any one has looked at using a zetec oil pump? or if a zetec oil pump has better out put than a cvh....

So currently i have smoothed out and counter sunk the oiling holes for the cam and will see if this helps at all.

Rob,
Old 14-01-2011, 11:07 PM
  #77  
vroooom ptssssh
It Wasnt Me!
 
vroooom ptssssh's Avatar
 
Join Date: May 2003
Location: Scottyland
Posts: 22,752
Received 8 Likes on 8 Posts
Default

cheers!

I happen to know the oil pressure from a zetec is miles better than the CVH, so one option is a ZVH, I don't know if the zetec oil pump would fit onto a CVH, I wouldn't imagine so but can't say for sure.

So basically it's a bit of money for machining, custom cam and the roller rockers...but no one really knows 100% if it's better/will definately work. hmm.....tempted to just go full zetec but really didn't want to spend a lot of cash as i'd be happy with 200bhp, just don't want to buy cams every month as it's already chewed the original and a piper (albeit 2nd hand but all lifters fitted in correct position, AND it's got lowish oil pressure....)
Old 14-01-2011, 11:18 PM
  #78  
rs turbo j
virgin
 
rs turbo j's Avatar
 
Join Date: Mar 2009
Location: kent
Posts: 268
Likes: 0
Received 0 Likes on 0 Posts
Default

i would by a set if it all cums to light
Old 15-01-2011, 09:49 AM
  #79  
Rob_DOHC
PassionFord Post Whore!!
iTrader: (4)
 
Rob_DOHC's Avatar
 
Join Date: Aug 2009
Location: London
Posts: 4,790
Received 43 Likes on 42 Posts
Default

I might re look into it, im not sure if you can get different types if roller lifters, if you can get one with a ball bearing rather than a needle type roller (never seen them ) then you wouldn't need the head machining, for retainers... The retainers stop the lifter spinning.

Im sure the zetec oil pump isn't a direct fit, would love to know if it was possible though. The zetecs better oil pressure could be down to tolerances and design rather than a higher out put pump.

Any ho, should have some time this summer.

Rob,
Old 15-01-2011, 10:48 AM
  #80  
Karlos G
Balls Deep!
Thread Starter
iTrader: (4)
 
Karlos G's Avatar
 
Join Date: Jan 2007
Location: Suffolk
Posts: 9,185
Received 25 Likes on 21 Posts
Default

Ball bearing type would be great, but this far down the line I doubt it
Zetec pump will not fit, and as you say it could just be down to tolerances, if you preload the relief spring enough in the CVH pump it will make enough pressure to blow oil out sides of the filter!


Quick Reply: 1.8 CVH Roller Lifters...



All times are GMT. The time now is 02:54 PM.