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How to upgrade to cossie brakes (Updated 27/07/2011)

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Old Jul 4, 2007 | 10:02 AM
  #81  
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No probs.
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Old Oct 19, 2007 | 02:57 PM
  #82  
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are you sure they are 1mm washers as they look wider

if so where on earth can i find some , i have been everywhere and the smallest i could find were 2.4 mm
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Old Oct 22, 2007 | 08:35 PM
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I have a Rs Turbo series 1, i was just wondering will the cossie callipers fit ok behind the standard wheels. I was looking into doing the conversion as the standard brakes are terible!!!! I have not seen any second hand callipers for sale lately, i was at Ford ......fair and no joy in parts and spairs.
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Old Oct 23, 2007 | 06:01 PM
  #84  
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Pretty certain they will fit.
Get some pics up of your car mate.
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Old Oct 29, 2007 | 09:35 PM
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can u use 4x4 discs?
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Old Oct 30, 2007 | 04:22 PM
  #86  
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Originally Posted by PFseries1
I have a Rs Turbo series 1, i was just wondering will the cossie callipers fit ok behind the standard wheels. I was looking into doing the conversion as the standard brakes are terible!!!! I have not seen any second hand callipers for sale lately, i was at Ford ......fair and no joy in parts and spairs.
4wd calipers with 2wd discs and spacer brackets will, 2wd 4 pots WON'T, or at least not easily.

marky_g - don't think so, but don't quote me. They will be a different size i expect.
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Old Nov 7, 2007 | 06:36 PM
  #87  
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what braided lines do i use 4x4 cossie or rs turbo
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Old Nov 7, 2007 | 07:43 PM
  #88  
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Originally Posted by marky_g
what braided lines do i use 4x4 cossie or rs turbo
I used RS Turbo ones

Lee
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Old Nov 20, 2007 | 09:17 PM
  #89  
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Alright guys, ive read this a few times now and its as clear as mud to me at the min...maybe im to tired or could be im missin a brain cell at the min!!!

I have escort cosworth discs and calipers to go on my series 1 what do you recon have i bought the right stuff or dropped a bollock???
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Old Nov 21, 2007 | 08:26 AM
  #90  
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Default Re: How to upgrade to cossie brakes

Originally Posted by mentalasanything
You will need:-

• Escort/Sierra Cossie 4x4 calipers & carriers
• Escort/Sierra Cossie 4x4 Pads
• Sierra 2wd Cossie 283mm Disks
If the discs are 283mm then should be ok......altho I'm not sure if the centres are different between Esc & Sierra or exactly the same fitment/ diameter.
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Old Nov 21, 2007 | 01:47 PM
  #91  
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How do you fit the cossie 4 pots to a S2 ?

I am needing a vast improvement in my brakes, im sure i read it somewhere before but i have forgot.

Any info appreciated
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Old Nov 22, 2007 | 11:43 AM
  #92  
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im trying to fit 4pot cossy to a mk4 escort at the min

from what ive found you need to machine about 4-5mm ish off the mount

then it just bolts on

im using 2wd disks i will let you know how i get on
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Old Nov 22, 2007 | 12:19 PM
  #93  
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anodised

look foward to hearing how you get on with it . any info would be useful

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Old Nov 22, 2007 | 02:36 PM
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Originally Posted by MorryRS
anodised

look foward to hearing how you get on with it . any info would be useful

ok mate ive got the calipers and disks all mounted will get pic up 2moro

its not as easy as the 4x4 brakes to do cause thats what i did have on it
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Old Nov 22, 2007 | 09:57 PM
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I have a mk4 XR3i, hoping to have bigish turbo conversion soon n all that jazz, so will be wanting bigger brakes what i was wondering is;

is there a differance between RS Turbo braided brake hoses and XR3i hoses?

Cheers
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Old Nov 23, 2007 | 07:44 AM
  #96  
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Originally Posted by anodised
Originally Posted by MorryRS
anodised

look foward to hearing how you get on with it . any info would be useful

ok mate ive got the calipers and disks all mounted will get pic up 2moro

its not as easy as the 4x4 brakes to do cause thats what i did have on it
Excellent much appreciated
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Old Nov 28, 2007 | 08:45 PM
  #97  
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ive got 2wd discs and calipers on the front of my erst s1 all you do is grind 4-5mm off the inside of the caliper mounting face and then get suitable lock nuts and bolts to hold them on but ive had to use 5mm wheel spacers as ive got 17" softlines on because the caliper was to close to the wheel as is when fitting softlines on a 2wd cos
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Old Jan 8, 2008 | 01:33 PM
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Hello guys,

I went to a race and rally shop in the netherlands and they can supply me the ferrodo D2500 serie from the 4x4 and the also can supply grooved and drilled 283 mm discs.

The problem is they can supply it in two different hights
around 44 mm and 56 mm hight of the total disc.

Can somebody tell me which hight i need to order, because i don't want to order the wrong ones because they are specially orderd. And it takes 4 to 5 weeks to get them

Please help me
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Old Jan 8, 2008 | 03:13 PM
  #99  
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never had to use a spacer washer on my set...

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want a guide on the rears?

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Old Jan 8, 2008 | 04:22 PM
  #100  
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Yer do a guide on the rears chap!
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Old Jan 8, 2008 | 05:03 PM
  #101  
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up for the question

I went to a race and rally shop in the netherlands and they can supply me the ferrodo D2500 serie from the 4x4 and the also can supply grooved and drilled 283 mm discs.

The problem is they can supply it in two different hights
around 44 mm and 56 mm hight of the total disc.

Can somebody tell me which hight i need to order, because i don't want to order the wrong ones because they are specially orderd. And it takes 4 to 5 weeks to get them

Please help me
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Old Jan 9, 2008 | 08:31 AM
  #102  
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bump

Need to order them quick
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Old Jan 14, 2008 | 02:28 PM
  #103  
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still no1?
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Old Jan 14, 2008 | 03:23 PM
  #104  
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around 44 mm and 56 mm hight of the total disc.


what is the disk height?
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Old Jan 14, 2008 | 05:45 PM
  #105  
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Originally Posted by sexr3i

what is the disk height?


I'm almost 100% sure it's 55 but i want to know for sure

http://autosportcompany.nl/viewdetai...6403&afdid=515

Here you got a dutch site that gives 55 mm, but i don't know why they also got the around 44 total hight...
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Old Jan 15, 2008 | 11:09 AM
  #106  
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ahhhh, offset...

44mm will be the 4x4 disks then I reckon.
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Old Jan 15, 2008 | 04:00 PM
  #107  
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Originally Posted by sexr3i
ahhhh, offset...
haha ok i'm sorry, but i'm still a dutchman
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Old Jan 16, 2008 | 07:40 PM
  #108  
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will all v6 mondeo mk2 calipers be the same as 4x4/ecos or just the st's
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Old Jan 16, 2008 | 07:56 PM
  #109  
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need a def answer on this as i have a 2 blokes waiting on replys

so st mondeo/v6 and granny cossie/scorpio will be ok????
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Old Jan 21, 2008 | 08:08 PM
  #110  
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can no one shead anymore light on this plesae about the mondy/scporio calipers?
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Old Jan 24, 2008 | 03:43 PM
  #111  
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Originally Posted by sexr3i
never had to use a spacer washer on my set...

If you read what he said he does say 2wd calipers, NOT 4wd calipers which is what you have pictured
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Old Jan 24, 2008 | 07:29 PM
  #112  
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who says? Thread is about 4x4 calipers all round? If you use 2wd calipers you need the opposite to a spacer, to grind yer hub carrier...

What you got fitted on that cab of yours?
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Old Jan 24, 2008 | 07:31 PM
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Originally Posted by marky_g
can no one shead anymore light on this plesae about the mondy/scporio calipers?
I reckon you can use pretty much any rear caliper as long as the mounting hole lines up with your bracket. the only difference will be the offset of the disk, and so the size of the spacer. Just use the disk from the same car as the caliper or you might end up only pinching the outside edge of the disk.
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Old Feb 8, 2008 | 11:33 AM
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Originally Posted by sexr3i
What you got fitted on that cab of yours?
2wd set up all round.
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Old Feb 12, 2008 | 08:44 AM
  #115  
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Safechav

I have 2WD Discs and calipers to fit to my S2 . I have offered them up and as mentioned before i looks like i need to machine the caliper a bit to fit . Is this the way to do it from your experience as you have them fitted??

Many thanks

Kenny
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Old Feb 15, 2008 | 01:01 PM
  #116  
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If I want to use 283mm Sierra Cosworth 2WD brake discs on an MK4 with the original Escort RST S2 calipers, then I have to use front caliper mounting brackets, as shown here: http://www.rsrich.force9.co.uk/zetec-turbo/sale.htm

Unfortunately they do not answer to any questions, or orders.

Could anyone help me, and tell me the measuements of this bracket, so I can have it done by a local shop?
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Old Feb 19, 2008 | 07:20 AM
  #117  
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Originally Posted by MorryRS
Safechav

I have 2WD Discs and calipers to fit to my S2 . I have offered them up and as mentioned before i looks like i need to machine the caliper a bit to fit . Is this the way to do it from your experience as you have them fitted??

Many thanks

Kenny
4mm needs to be machined off the mating edge of the caliper
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Old Feb 19, 2008 | 08:14 AM
  #118  
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Originally Posted by antony215
Originally Posted by MorryRS
Safechav

I have 2WD Discs and calipers to fit to my S2 . I have offered them up and as mentioned before i looks like i need to machine the caliper a bit to fit . Is this the way to do it from your experience as you have them fitted??

Many thanks

Kenny
4mm needs to be machined off the mating edge of the caliper
Cool exactly 4mm is it -milled i suppose -then fix the caliper on with a bolt and nut??
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Old Feb 19, 2008 | 09:29 AM
  #119  
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The hubs need the holes taped to M12
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Old Feb 19, 2008 | 10:00 AM
  #120  
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Right is that to use the 2wd caliper bolts which i dont have ?. LOL

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