SafeChav

Has anyone successfully drilled their block to take a EFI cps? If so has anyone got any pictures? I'm a bit jubious about doing it and also wanted to see how others have done theirs

fredy

if someone has some mesures it will help i need too

Gordon1

have you got the block out

SafeChav

It will be coming out......the reason i ask is because on a factory set up the hole is very big, and that adapter plate bolts in, then the sensor goes into that, i wonder if anyone has done it any other way, but then i should imagine its tricky getting the clearance right.

nigel b

ive done it on a milling machine
easy enough
ive got the dimensions at home somewhere

scort

Indeed, it's dead easy. I have the dimensions also somewhere! As Nigel says, the best way to do it is use a vertical milling machine.

Steve

SafeChav

Hmmm, problem is the engine isn't being stripped down its only done 3.5k on a re-build. So its not going to be easy getting a whole engine on a milling machine surely?

scort

Mag drill then would be your answer!

Steve

SafeChav

Right ok, exscuse the ignorance but what is one of them

scort

A drill that has an electromagnetic base. You can switch it on, and it will hold itself to the end of your block, allowing you to drill at a perfect 90degrees.

Steve

SafeChav

Ah right i see fantastic

Looks expensive though

scort

I have rented one before from a local engineering company.

Paid about £20 for a couple of days.

Steve

nigel b

a decent milling machine will easily fit the engine on it
the one ive got waiting to do is a short block with sump on still

i think its a 30mm bore and a seperate m6 hole

SafeChav

Thats the problem though my engine has the head and everything still on it, and i'll be damned if its coming off i've already had the head off once in 3.5k miles

g1234

mag drill your best bet any local hire station will hire them out vcheap

SafeChav

Thats a good idea didnt think of that

Versus_Creations

iTrader: (1)

Sod all that!!!

Just fit a bottom pulley with the trigger setup built into it.

£45 Job done

Bolt it on and away you go

SafeChav

I've got all that stuff but to be honest its probably just as much hastle having to drop the engine for a cam belt change

I presume you use the sierra 1800 pulley yeah?

JesseT

I drilled mine with a hand drill and the engine still in the car. Dead easy.
the result

SafeChav

Fook me that looks like you did a good job of it. How the hell did you drill a hole of that size with a hand drill

Versus_Creations

iTrader: (1)

What a load of waffle mate.. Who told you that you have to drop the engine..

It make it so easy to change a belt that you dont even need to take the bottom pulley off Nothing to do with droping the engine...

SafeChav

Well you haven't answered the question i asked you yet. Using a sierra bottom pulley (which is what i asked you and you didnt reply to) you HAVE to drop the engine.

Maybe im just lost without the pretty pictures.

Versus_Creations

iTrader: (1)

dude with that setup you do NOT have to drop the engine to change belts.

Yes it is the same looking setup as the sierra

SafeChav

How are you meant to get the belt past the pulley???

Versus_Creations

iTrader: (1)

how thick do you think a cam belt is?

I do regular cam belt changes for many RS's, none of them have the engine dropped!

Regards

SafeChav

Well i'm sure where theres a will theres a way like anything but i don't fancy pinching the belt forcing it through a small gap. I didn't think the pulley would allow a good clearance?

nigel b

safechav
maybe not alot of clearance but there is enough

SafeChav

nigel b Thanks for that

JesseT

First a 10mm hole and then the rest with a 30mm tapered drill. Some thing like this:

SafeChav

Ahhhhhh, now im beginning to understand Guna give that a go i reckon looks easy enough. Was that the actual drill you used?

JesseT

No, that's not the one. That's just the first image google gave for a step drill.

SafeChav

Ah ok I was looking at the block again yesterday and its only about 4mm thick isn't it? Is the material very hard to drill through?

JesseT

It's very soft actually.

SafeChav

Fantastic I was going to ask where you got your drill bit from but i see your from finland. Unless you bought it online?

AJC

iTrader: (6)

i use one virtually every day, if you did not live so far away, i would
of done it for you

SafeChav

Thanks very much for the offer, worst comes to worst im sure i could bring it you

I'm guna give the hand drill a go though i think JesseT did an excellent job, so i'll have a bash

Schmidi

Could you pls insert an image of this solution?
Where do you mount the sensor in this case?

Versus_Creations

iTrader: (1)

click sig for pics mate.