Ford Escort RS Cosworth This forum is for discussion of all things pertaining to the Ford Escort Rs Cosworth.

Best set up on an esc cos

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Old 31-10-2007 | 07:54 PM
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Default Best set up on an esc cos

Been reading a few threads and apart from engine mods, gearbox, diffs and brake mods, what is the best set up for an esc cos, using a standard one as a base.
Mr Rainbird reckons at least 3k+ needs to be spent to make an esc cos handle well

Beams
suspension
strut braces
etc and what are the prices etc

What setups have you lot got

I have added Mikes response off of another thread

Originally Posted by Mike Rainbird
Originally Posted by Bullett
mike,whats huge money?
Minimum of £3k upto what-ever you want to spend on suspension (you can spend more than that on dampers alone ).

The minimum would consist of poly bushing the car, the same suspension I have, 6° rear beam, adjustable TCAs (consisting of new Ford TCAs modded, not the cheap aftermarket ones that seem to last five minutes), plus full geometry set-up and including fitting.
Old 31-10-2007 | 07:56 PM
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this may depend on what its being used for too mate.
track day or fast road.
or both
Old 31-10-2007 | 07:58 PM
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Originally Posted by Bullett
this may depend on what its being used for too mate.
track day or fast road.
or both
I would say fast road and occassional track day
Old 31-10-2007 | 09:02 PM
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wpuld love to help but i aint got a clue as im a saff owner.but would be interesting as the saff aint too different.
Old 31-10-2007 | 09:04 PM
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would say mike's pretty spot on there , fast road handling IMO consists of adj rear beam, adj arms, in my case black art coilovers, polybush's, strut braces and adj top mounts....

alot of people go too far like GRP A suspension and solid mounts and compression struts but 90% of the time they drive on the road so i personally feel what mike has said is spot on ...
Old 31-10-2007 | 09:16 PM
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What he said ^^^^^
Old 31-10-2007 | 09:22 PM
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Originally Posted by adamski frst
would say mike's pretty spot on there , fast road handling IMO consists of adj rear beam, adj arms, in my case black art coilovers, polybush's, strut braces and adj top mounts....

alot of people go too far like GRP A suspension and solid mounts and compression struts but 90% of the time they drive on the road so i personally feel what mike has said is spot on ...
I know absolutely nothing about how cars work. Could you explain the benefits and how they help. Sorry if sound dumb

adj rear beam, adj arms, adj top mounts
Old 31-10-2007 | 09:24 PM
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PT
im with you mate.whats worse is im work in an accessory shop.know what it is dont know how it works
Old 31-10-2007 | 09:28 PM
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Originally Posted by Bullett
PT
im with you mate.whats worse is im work in an accessory shop.know what it is dont know how it works
Really pisses me off matey, their are some wicked technical discussions on this board and I would love to understand them more and contribute. Im so nuts about cars, and its pretty gutting not to be able to fettle and maintain them myself
Old 31-10-2007 | 09:35 PM
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Adjustable TCA's and rear beam allow you to Alter things like your Castor, camber & toe ect

Obviously with Adjustable suspention you can make it stiffer or softer depending on what the track road conditions are

Strut brace stiffen the front end up as a rear one would the rear

Polly bushes will replace the shit ones that ford did that dont last 5 minutes with heavy abuse

I would Try and Explain more but i would make a fool of myself

Im sure Mike will Clarify anything you need to know
Old 31-10-2007 | 09:44 PM
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Originally Posted by PT
Originally Posted by Bullett
PT
im with you mate.whats worse is im work in an accessory shop.know what it is dont know how it works
Really pisses me off matey, their are some wicked technical discussions on this board and I would love to understand them more and contribute. Im so nuts about cars, and its pretty gutting not to be able to fettle and maintain them myself

i know exactly how you feel mate.im the same.i do try to do bits myself but i normally lose my patience or break stuff.and on a cossie it cost too much if you fuck it up.and i cant afford that.
Old 31-10-2007 | 10:30 PM
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Originally Posted by PT
Originally Posted by adamski frst
would say mike's pretty spot on there , fast road handling IMO consists of adj rear beam, adj arms, in my case black art coilovers, polybush's, strut braces and adj top mounts....

alot of people go too far like GRP A suspension and solid mounts and compression struts but 90% of the time they drive on the road so i personally feel what mike has said is spot on ...
I know absolutely nothing about how cars work. Could you explain the benefits and how they help. Sorry if sound dumb

adj rear beam, adj arms, adj top mounts
mate i run a chippy so ...

roughly my knowledge is :- changing the rear beam eliminates the toe problem cossie have as std and enables you to run the desired toe and camber ideal for your setup be it track or road!!?? the std beam ie being not adj means you cant make up for toe in (hence mike R's shims for std beam)... I also got told by my tuner the beam 'WILL' transform the car...

adj arms works on the same theory basically allows the camber to be adjusted as if you run larger rims/different tyres/suspension etc etc this will throw the std track and camber out. Therefore adj items give the the adjustment to correct this and give the cossie the required adjustment level...

adj top mounts allow camber and caster i think?? this again will give you the perfect adjustment to get the cars setup spot on as the std fitment is good will always be out slightly???

suspension speaks for itself various levels for what people want but IMO like i said most people go for ie'' bilstein grp A ***lb springs blah blah'' and then wonder why the ride like a dog on the road... those sorts of thing are made for grp A cars etc not for road going IMO theres alot more out there suitable people just buy them for the name... IMO koni's / ahmed springs are ideal for road, black art ones are better if you have 1.2k, or if your rich Ohlins 4k but unsure what ohlins would be like on the road 24/7???

as for solid mounts, poly bush's etc:- solid ones IMO are too solid for the road you will suffer huge vibration and noise now in a road car thats annnoying... hence most people stick to polybush's as there stiffer than std yet not really noisey...

think i covered quite a bit i'll prob get a load of people disagree but who cares going on what i know, i only run a chippy

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Old 31-10-2007 | 10:46 PM
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Good info matey
Old 31-10-2007 | 11:00 PM
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adamski frst

Thanks for that
Old 31-10-2007 | 11:09 PM
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thanks all donations accepted, cheque, credit card, postal orders
Old 01-11-2007 | 12:44 AM
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strut braces will also stop the car flexing.
You when you go up a slope or curb at an angle an the car creeks, well thats the car flexing, braces will stop this loads and be more stiffer and less roll i think on track.
There are a few varients of strut braces for the front, but wouldnt know which is better or not as good.
Rear strut braces is basically a single rose jointed bar that connects to the rear struts...
Old 01-11-2007 | 07:22 AM
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Im running Gaz coilovers(cossymad spring rates) ,adjustable tca's, front and rear strut braces, fully polybushed and rear beam shims. Next plans are ava spec front tca's and compression struts, adjustable back beam and mibi frame conectors.
Old 01-11-2007 | 08:09 AM
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Originally Posted by NEIL A
mibi frame conectors.
What are these?
And what did all that cost if you dont mind me asking?
Old 01-11-2007 | 08:54 AM
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Coilovers £500
Shims £10 from mike
Front brace £?? was fitted to the car when i got it
Tca's £200, new set up will be more expensive but will have rebuildable ball joints and rose joints.
Rear brace £80

Looking at around £800 for a back beam for a road spec beam.

The frame connectors are from Danny B on here and think they basicaly connect suspension mounting point front to back on the car to stop flex.
Old 01-11-2007 | 12:22 PM
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Something people also forget is the wheel size & tyre choice. 19" prob look great but don't do much for the handling. Also fitting too stiff springs as the wheels & suspension will just bounce off the bumps in the road not absorb the shocks. When ever I change anything to do with the suspension I get the setup checked on a laser 4 wheel alignment. Worth the £30.
Old 01-11-2007 | 01:27 PM
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What Adam said is pretty much spot on . The only thing that he missed was the fact that the real problem with the standard rear beam on a Cossie is that there is a huge disparity in roll centres from front to rear that this creates. The 6° rear beam addresses this.

If you want to know more about suspension, I actually wrote a very detailed (but understandable) feature for Fast Ford on this, and it explained all the terminology as well. If you are really serious about understanding the way the suspension works on a Cosworth, then speak to Simon or Dan from Fast Ford and you will be able to buy the relevant back issue .
Old 01-11-2007 | 02:16 PM
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Originally Posted by Mike Rainbird
What Adam said is pretty much spot on . The only thing that he missed was the fact that the real problem with the standard rear beam on a Cossie is that there is a huge disparity in roll centres from front to rear that this creates. The 6° rear beam addresses this.

If you want to know more about suspension, I actually wrote a very detailed (but understandable) feature for Fast Ford on this, and it explained all the terminology as well. If you are really serious about understanding the way the suspension works on a Cosworth, then speak to Simon or Dan from Fast Ford and you will be able to buy the relevant back issue .
yep i think as long as you know the basics if you wanna get complex you can always enquire more .... For me i know the basics, but ask me about mapping jargen or gearbox ratios etc WAY over my head
Old 01-11-2007 | 02:27 PM
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Originally Posted by Mike Rainbird
What Adam said is pretty much spot on . The only thing that he missed was the fact that the real problem with the standard rear beam on a Cossie is that there is a huge disparity in roll centres from front to rear that this creates. The 6° rear beam addresses this.

If you want to know more about suspension, I actually wrote a very detailed (but understandable) feature for Fast Ford on this, and it explained all the terminology as well. If you are really serious about understanding the way the suspension works on a Cosworth, then speak to Simon or Dan from Fast Ford and you will be able to buy the relevant back issue .
Do you know which issue Mike
Old 01-11-2007 | 08:51 PM
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any pics of these bits danny b does and a price ??
Old 01-11-2007 | 09:01 PM
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Originally Posted by Franco
Ade,

I drove it out of Danny's place and noticed the difference! The car felt so solid!

The best mod i did, on a level with the brakes and another purchase which remains a secret at this stage!

Some pics:













MSN if you want to know more!
300 ish IIRC And yes i am good
Old 02-11-2007 | 01:23 PM
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Do they make that much difference on an Escort ?? has anyone had it done other than on saffs ?
Old 02-11-2007 | 01:27 PM
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Originally Posted by ECOS95
Do they make that much difference on an Escort ?? has anyone had it done other than on saffs ?
the above pics are an esc cos mate. Belongs to Franco aka Yeti Racing
Old 02-11-2007 | 02:55 PM
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Originally Posted by PT
Originally Posted by ECOS95
Do they make that much difference on an Escort ?? has anyone had it done other than on saffs ?
the above pics are an esc cos mate. Belongs to Franco aka Yeti Racing
so it is, didn't pay attention to the last pic.
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