fitting a T4........
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From: north east
has any 1 fitted a t4 to an escort cosworth?, i'm having a problem with the exhaust
, the clamp that bolts the exhaust 2 the turbo wont fit? do i need a clamp of a rs500?
, the clamp that bolts the exhaust 2 the turbo wont fit? do i need a clamp of a rs500?



All I changed was to remove the existing exhaust manifold studs and drill
them out to make the holes bigger for the 4x4 manifold studs.
And of course, rotated the housings and new bracket for wastgate actuator.
I did notice the exhaust system does sit higher due to the exhaust housing being bigger !
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Advanced PassionFord User
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From: north east
no i don't mean were the turbo bolts 2 the manifold, its the exhaust 2 the turbo, its a triangle shaped bracket with 3 holes, which goes over the studs on the turbo. t4 studs r 2 wide for the bracket.
B13 JUS,
My exhaust is a mongoose and just bolted straight on with no problems !
This same exhaust fitted a T35, MD240 and now a T4.
Sounds like you may have to get the drill out - Good luck !
My exhaust is a mongoose and just bolted straight on with no problems !
This same exhaust fitted a T35, MD240 and now a T4.
Sounds like you may have to get the drill out - Good luck !
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Advanced PassionFord User
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Joined: Sep 2004
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From: north east
yeah i've changed 2 a 2wd maifold, the exhaust it self is fine just the clamp that bolts the exhaust 2 the turbo, the holes don't line up 2 the studs on the turbo.
sounds more like you dont have an RS500 spec T4 exhaust housing, are you sure its the correct spec as there are loads of variations of T4 out there
Picture would help
Picture would help
must be different to the standard bolt pattern if they will not line up properly.
If you can get the triangle piece off you could maybe redrill a hole so it does line up.
If you can get the triangle piece off you could maybe redrill a hole so it does line up.
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