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206 GTi track car project

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Old Oct 17, 2021 | 08:01 AM
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Default 206 GTi track car project

not sure how interested any of you will be in this but as were all petrolheads im hoping some of you will enjoy the progress/journey

got to copy and paste the first few posts

Hi guys after what has been around 6-7 years i have finally got myself back into 206 GTi ownership.
our last gti was sold on as we were expecting our first child so something a tad more practical was required.

anyway iv had an itch to get into trackdays for a while so started the search or something suitable and not bank breaking to purchase, straight away i just thought id love track a 206 and within 48 hours i had fount a motor under an hour away and at a good price.

So today i headed out did all the relevant checks and struck a deal or £1100 i will be collecting the car next weekend and then the fun can begin.
got a lot of plans in the pipeline which will see it into a very capable and fun track car, it will certainly be staying n/a and be an absolute screamer
first jobs are to get it stripped out and fit a set of coilovers

i will upload pics asap

looking forward to the journey
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Old Oct 17, 2021 | 08:02 AM
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Already i have the first few mods arriving, the plan is to get the car stripped/handling/stopping better and give it an extra bit of grunt before getting it out on track asap.
i will then be adding bits as we go to improve things before the big engine build etc

OMP front strut brace arrived earlier this week
BMC cda induction kit should be here within next couple of days
Vmaxx coilovers will be here within next couple of weeks (no stock)

I did a little bit of research on the vmaxx set up and they have got a lot of very positive feedback, but rest assured i will be swapping over to a much better known brand down the line and just want to get these on so i can hopefully get a couple of track days in before the year ends.

the next mods will be uprated discs and pads and a short shifter then ill move onto the whole exhaust system [img]data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7[/img]




Went to collect the car today and took my main co driver with me, needless to say he approves.
Had great fun coming back and can't wait to get stuck into the task ahead.





Last edited by bluntys1rsturbo; Oct 17, 2021 at 08:09 AM.
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Old Oct 17, 2021 | 08:12 AM
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When we got home I instantly ordered the following

CG Motorsport stage 2 clutch kit
Bosch retrofit front wipers
NGK spark plugs
5w40 oil and filter
fuel filter
cabin filter

Going to give the car a little freshen up and also do a coolant change whilst were at it.

I managed to get a job squared away early yesterday so come home and had a quick couple hours on the car.

Rear seats etc removed
Spare wheel/Jack removed
BMC cda fitted
New wipers fitted
Cabin filter replaced
All fluid levels checked and sorted

A total of 33.4kg removed from the car, air con to be deleted next which is around 10-11kg and then I'll be looking at polycarb rear 1/4s and rear screen which should be half the weight of the glass.

Anyway here's a few pics.










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Old Oct 17, 2021 | 08:15 AM
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I last night secured on these





we estimate losing another 23kg by removing the oe seats and putting these in place

just have the small matter of driving 3hr 20 mins to colchester next weekend to collect them
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Old Oct 17, 2021 | 08:15 AM
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I have also had a fair few amount of new parts arrived that will be going onto the car soon.

These are the following
Stainless 4-1 exhaust manifold
Lightweight crank pulley
Short shifter kit and uprated fork bush
Steel gear linkage set
Baker engine mount kit

All nice little mods I think you'll agree and will certainly give the car a more positive feel.

Lightweight flywheel will be the next purchase and then it can be fitted the same time as the new clutch
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Old Oct 17, 2021 | 08:22 AM
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And a couple that my son insisted that I took when we had a little drive upto truckfest in knutsford last weekend.



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Old Oct 17, 2021 | 08:33 AM
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I’ll be interested to follow this mate as I fancied a 206 myself
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Old Oct 17, 2021 | 09:08 AM
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Originally Posted by xr_craig
I’ll be interested to follow this mate as I fancied a 206 myself
Great to hear mate, they are honestly cracking little cars and can be made even better for not a great deal money wise.
​​​​
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Old Oct 17, 2021 | 12:59 PM
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good progress so far
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Old Oct 17, 2021 | 01:12 PM
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Originally Posted by visa_broke
good progress so far
thanks mate definitely not hanging about
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Old Oct 17, 2021 | 01:18 PM
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On Thursday we will be fitting the following

4-1 stainless exhaust manifold
lightweight crank pulley
steel gear linkages
quick shift

looking forward to getting these bits on as it will certainly add to the driving experience, need to sort out an exhaust system to finish off that side of things especially as the rear box is now blowing. Hopefully will be able to fit the full uprated engine mount set and front strut brace before the end of the month.




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Old Oct 17, 2021 | 02:37 PM
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Looks a cool project
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Old Oct 17, 2021 | 03:10 PM
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Originally Posted by Adam-M
Looks a cool project
cheers mate, already enjoying the progress thats been made, it will be different again this time next week
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Old Oct 18, 2021 | 06:38 PM
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Looking good mate,
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Old Oct 18, 2021 | 06:49 PM
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Originally Posted by Rsmat
Looking good mate,
Cheers mate we will soon be chucking it around wrexico
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Old Oct 19, 2021 | 01:41 PM
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Vmaxx coilovers arrived today, these coupled with OMP front strut brace and Whiteline rear ARB will really being the car together handling wise




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Old Oct 19, 2021 | 03:11 PM
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Originally Posted by bluntys1rsturbo
Cheers mate we will soon be chucking it around wrexico
Oh yes mate
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Old Oct 19, 2021 | 04:51 PM
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car is now booked in at MIJ exhausts in walsall next friday for a cat back system
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Old Oct 22, 2021 | 11:04 PM
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On Thursday the following were fitted
4-1 manifold
short shift and steel gear linkages with uprated fork bush.
alloy crank pulley
Oil and filter change

I can say without any hesitation the car feels so much better now on the gear change and also the manifold has really opened it up from 3.5k onwards it certainly pulls harder.

I have the car booked in for a set of Avon zv7 tyres also and really can't wait get the stainless system on there next Friday afternoon.

I've also bought a spare cylinder head that I'll be sending to Al developments and then complimenting that with a pair of Newman ph2 cams and a custom remap of the oe ecu at GT Motorsport.


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Old Oct 28, 2021 | 06:09 PM
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Fantastic work and mods mate , nice push forward .
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Old Oct 29, 2021 | 08:15 AM
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Originally Posted by Rsmat
Fantastic work and mods mate , nice push forward .
thanks alot mate really happy with how its progressing

cant wait get these coilovers, strut brace and engine mounts fitted
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Old Oct 29, 2021 | 11:05 AM
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Originally Posted by bluntys1rsturbo
thanks alot mate really happy with how its progressing

cant wait get these coilovers, strut brace and engine mounts fitted

Anytime mate and bet ya can't will be another top few mods.
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Old Oct 29, 2021 | 03:49 PM
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Originally Posted by Rsmat
Anytime mate and bet ya can't will be another top few mods.
i think a few 1664 might be consumed along the way
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Old Oct 31, 2021 | 05:49 AM
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went to collect the spare cylinder head from my local parcelforce yesterday this will be sent to AL developments for porting etc

in midweek i received the new water pump and cam belt kit that will be fitted at same time as the new head.

Had to postpone getting an exhaust made on friday as we have had some bloody horrible bug in our house for over a week now which has seen me having take a total of 4 days off due to looking after my son and myself also being bad, so for the time being i got this ordered.

A little temporary fix for the car to replace the blown standard part. I'll be going full custom once the engine develops in the new year.

Me and my co pilot are off to congleton today to get a set of avon zv7 tyres fitted and also have the tracking done, its crying out for both tbh
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Old Oct 31, 2021 | 08:22 PM
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Good progress mate , keep up the good work.
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Old Nov 1, 2021 | 06:09 AM
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One thing I have been looking into is how to upgrade the front brakes without having pay 1k+

standard front discs are only 266mm in size so the obvious first option would of been to go for a set of GTi 180 calipers/discs which would up the size to 283mm.
After a bit more of a search I fount out that a model of the 307cc had 302mm brakes and they are also interchangeable with my car.
So a quick trip to eBay and I fount the calipers required for £40 and got straight onto euros for a set of brembo discs and ebc green stuff pads (will run yellowstuff for track use).

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Old Nov 1, 2021 | 01:31 PM
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Originally Posted by bluntys1rsturbo
One thing I have been looking into is how to upgrade the front brakes without having pay 1k+

standard front discs are only 266mm in size so the obvious first option would of been to go for a set of GTi 180 calipers/discs which would up the size to 283mm.
After a bit more of a search I fount out that a model of the 307cc had 302mm brakes and they are also interchangeable with my car.
So a quick trip to eBay and I fount the calipers required for £40 and got straight onto euros for a set of brembo discs and ebc green stuff pads (will run yellowstuff for track use).

Cracking result mate, will make a world of difference.
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Old Nov 20, 2021 | 05:28 AM
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Hi guys been hugely busy with work so things have slowed down a bit.

But I have managed do a few more little bits on the car

Gave the throttle body a much needed clean

206 GTi track car project-p4sp3hx.jpg

206 GTi track car project-rjobrb7.jpg

Fitted a new set of Ngk spark plugs all gapped correctly.

And also got the sportex back box on there what I'm really happy with looks wise and also I can't fault the sound it's just enough (as said this is only a temp set up until I go full custom when we get the engine build underway).

206 GTi track car project-qyzzjxv.jpg
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Old Nov 20, 2021 | 08:07 AM
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Nice project, good work.
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Old Nov 20, 2021 | 10:50 AM
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Originally Posted by Caddyshack
Nice project, good work.
Thanks mate appreciate that, it's good to be getting stuck in again.
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Old Nov 21, 2021 | 11:54 AM
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Exhaust looks and sits bang tidy mate
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Old Nov 21, 2021 | 12:00 PM
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Originally Posted by Rsmat
Exhaust looks and sits bang tidy mate
Thanks mate, must admit I'm really happy with it.

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Old Nov 21, 2021 | 12:05 PM
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Purchased this last night Been doing a lot of research on a piggyback ECU and these things seem to be right at the top, they can even run throttle bodies etc when ran in fuel implant mode.
This will be going on as soon as I get the ported head and newman cams in there.

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Old Dec 22, 2021 | 05:00 AM
  #34  
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been massively busy with work tying up the last jobs before a little xmas break.

update on the car is as follows

the water pump decided to let go, but i think it only did about a max of 3 miles in said state.
Going to test the head to make sure the gasket is in good shape and if so will be doing cambelt/waterpump etc during xmas and new year.
Did a bit of swatting up on best way and it seems that taking the engine off its mounts and lifting/tilting forward makes he job a hell of a lot easier, this will also be the ideal time to fit the uprated engine mounts

if it turns out the head gasket is shot then I have a spare cylinder head here that will be sent to AL Developments in the new year for porting etc and well look a uprating the cams at the same time

Last edited by bluntys1rsturbo; Dec 22, 2021 at 05:02 AM.
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Old Dec 25, 2021 | 12:22 PM
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Cracking update mate and hopefully the HG isn't gone .
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Old Dec 26, 2021 | 05:25 AM
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Originally Posted by Rsmat
Cracking update mate and hopefully the HG isn't gone .
ill be able to report back on this today as ill be testing it around mid morning, it would certainly be an inconvenience but not the end of the world for sure
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Old Dec 26, 2021 | 10:06 AM
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Great news the hg is fine i did think it should be but you never know.
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Old Dec 26, 2021 | 10:10 AM
  #38  
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Wicked news mate , always best to tick boxes for peace of mind . Top work
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Old Dec 26, 2021 | 10:15 AM
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Originally Posted by Rsmat
Wicked news mate , always best to tick boxes for peace of mind . Top work
well happy mate as you know what my luck is like
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Old Feb 6, 2022 | 09:34 AM
  #40  
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After being let down on numerous occasions to use a friends ramps at his garage I decided to get the car over to my good mate rsmat at ocd productions to get some of the work underway and most importantly get the new water pump and cam belt kit on there.

I'll hopefully be able to join him on the spanners and rattle a few jobs off also.



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