Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

Bams Grey RS

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Old Apr 19, 2013 | 10:48 PM
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Default Bams Grey RS

before i bought this car it looked like this



and then Liam the last owner stripped it and made it look like this



so i popped down to sussex with my luton van and swapped the RS for a crisp £50 note



feb 2012 the resto started

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Old Apr 19, 2013 | 10:51 PM
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sorry about the double pic , this pic should have been there

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Old Apr 19, 2013 | 11:10 PM
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Looks like a good project
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Old Apr 19, 2013 | 11:47 PM
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Surprised it fitted in the back of a luton!?
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Old Apr 20, 2013 | 05:50 AM
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50 quid!!!! deal!!!
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Old Apr 20, 2013 | 05:59 AM
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I'll give you £100 for it lol, seriously good luck with it .mate
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Old Apr 20, 2013 | 08:50 AM
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Sweet looking 88 spec before. Hope you keep it that way and keep the updates going. Just started my resto thread on here as GGR S2 so bound to be asking lots of questions.
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Old Apr 20, 2013 | 08:54 PM
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I hope you restore it back to its former glory.
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Old Apr 21, 2013 | 11:40 AM
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Great project!
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Old Apr 21, 2013 | 03:52 PM
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Lads the car looks nothing like before, and will look even better than ever once its finished. You should really check out the resto on the RSOC forum.

http://www.rsownersclub.co.uk/rsocbb...d.php?t=394605

Anyway i'll let bam continue from here.

Last edited by RSmark84; Apr 21, 2013 at 03:57 PM.
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Old Apr 22, 2013 | 06:52 PM
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ha ha cheers for that Mark , I will add a bit more to this thread now i have 10 minutes spare , it fitted in the back of the Luton lovely

cut a bit of the rot out here



made a new bit to go in







new inner arch in place , the silver spray is weld through primer



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Old Apr 22, 2013 | 06:58 PM
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outer arch tacked in place



this bit was rotten so i made a new one



and welded in



lower quarter tacked in place



all welded up



some one had done a poor job of the tray in the past



so i cut the lot out



new one welded in

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Old Apr 22, 2013 | 07:40 PM
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ok next bit was the fuse box side



cut the rust out



made a new plate



and welded in

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Old Apr 22, 2013 | 07:48 PM
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another hole in the floor



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Old Apr 22, 2013 | 07:53 PM
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welded in



drivers side arch





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Old Apr 22, 2013 | 08:11 PM
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all cut out , i left the cillin for now to use as a datum



i bought a second car for parts , i cut out the first part i needed



rotten window frame cut out



and welded in





new inner rear arch in place







drivers inner lower quarter i made



drivers side all welded up



sun roof tray that is very rotten



i removed the whole tray and set about trying to find a good replacement






after lots of searching and every roof i looked at being rusty i decided to go for a sunroof delete option

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Old Apr 22, 2013 | 08:15 PM
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Jesus christ, that was rotten to fuck. It looked so good when Liam had it at the shows, just goes to show what lies beneath. To be honest i'd of chucked the towel in if i owned that.

Still it looks pukka nowadays.
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Old Apr 22, 2013 | 08:24 PM
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a used none sunroof skin thanks to Twins



i left the crossmembers on the skin as this would half the amount of welding on the roof



clamped on in place





did a bit of prep inbetween looking for a roof



also stripped some more parts from the red car for powder coating

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Old Apr 22, 2013 | 08:35 PM
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Nice project mate! Gonna be a cracker!
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Old Apr 22, 2013 | 08:41 PM
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with all the welding done i started on the underside



sand blasted the underside



it found a few more bits of welding but in all was pretty good



gave the underside a good coat of 2k epoxy primer , this is used to paint shipping containers so its good stuff



these parts you can see that i did not prime are poor previous chassis repairs that i will rework

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Old Apr 22, 2013 | 08:52 PM
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great job coming on well
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Old Apr 22, 2013 | 08:53 PM
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found a pic of the roof welded on



i prepped and painted the underside ,engine bay and inside





i used 3m stone gaurd on the underside before painting





the sharpe eyed ones will have noticed its not mercury grey , its a Ral colour none metallic grey

the shockers needed a fettle so i prepped and painted these a lighter grey and powder coated the springs black



and after the work



i started to fit a few refurbed parts that i removed from the red car





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Old Apr 22, 2013 | 09:02 PM
  #23  
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Great progress
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Old Apr 22, 2013 | 09:27 PM
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thanks lads ,photobucket is acting up for me big time for some reason so struggling with the pics
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Old Apr 22, 2013 | 09:35 PM
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the engine from the red car was stripped , head rebuilt with new cam tappets , valves ect ect then built back up with new gaskets and bolts



then on to the gearbox

before work started



and after a good clean . a coat of etch primer then stratos silver with 2k clearcoat



dropped the engine and box in the car with all new engine mounts and powder coated gearbox cradle

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Old Apr 22, 2013 | 09:52 PM
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im fitting st170 discs and calipers to the front so i had to drill out the mounting holes from 10mm to 12mm



there nice and tight when fitted , just need to remove and paint the calipers and spacers now



a bit of filler to level things out





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Old Apr 22, 2013 | 11:24 PM
  #27  
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prepped the wheels for paint



and painted them the same colour as the boot decal

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Old Apr 23, 2013 | 05:52 AM
  #28  
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great project this one
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Old Apr 23, 2013 | 09:33 AM
  #29  
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I am really enjoying reading this well done.
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Old Apr 23, 2013 | 05:48 PM
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my mk3 escort is cedar green looks same colour
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Old Apr 23, 2013 | 09:19 PM
  #31  
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Great progress, Im impressed with the roof job.
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Old Apr 23, 2013 | 09:57 PM
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cheers guys , a bit of an update of what ive done tonight

rear brakes fitted



stud conversion done but im changing to shorter studs as these are a bit long



hanbrake cable fastned in

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Old Apr 24, 2013 | 02:50 AM
  #33  
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Nice looking car!!!! Shell looks pretty good underneath

Proper gutted its the same RAL colour as mine i think looks identical noooooooo

Not a million miles away in Mansfield too

Last edited by Beach; Apr 24, 2013 at 02:53 AM.
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Old Apr 24, 2013 | 02:59 AM
  #34  
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Also mate ive got a load of parts if you need anything give us a shout
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Old Apr 24, 2013 | 07:42 AM
  #35  
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ha ha cheers , what RAL colour is yours ?
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Old Apr 24, 2013 | 07:19 PM
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very nice project keep on the good work
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Old Apr 24, 2013 | 10:07 PM
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Originally Posted by bamcossi
ha ha cheers , what RAL colour is yours ?
7031 Blue Grau or something like that it looks identical last night on me night shift i had to keep checking as it thought it was my car on the under bonnet shots pmsl

Looks amazing when its all done pal i love thwe colour gets so m uch attention mine was painted 5 years ago now just obly made itn out for one or two shows before the BC gave in. Shes having a full cage and new engine and box at NMS just need to make a start.

Cant wait, good look with the project
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Old Apr 24, 2013 | 10:23 PM
  #38  
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liking the look of this good work mate
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Old Apr 29, 2013 | 09:05 PM
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thanks for the nice comments lads , Beach im so frickin glad yours is a differant RAL colour to mine mines 7015

i got some primer on it yesterday





and started blocking the primer down

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