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3dr cosworth!! Frozen white, carbon roof, caged, full rebuild an remapped !!15/4/18

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Old Sep 30, 2012 | 02:11 PM
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Default 3dr cosworth!! Frozen white, carbon roof, caged, full rebuild an remapped !!15/4/18

Hi all,

Been on here a while now, and now ive got plenty of pictures together to put a build thread together.

This is my 3dr sierra cosworth which I bought in December 2011. I would have done a project thread sooner but, in February this year I was a passenger in a bad car accident on the way to work and I was in hospital for 3 and a half months. So its taken me a while to get back in the garage to make a start.

The car was complete and running when I bought it, but with only track intentions in mind, it's been stripped to a bare shell and having a freshen up ready to take the abuse.

The day I picked it up, looking sorry for itself, unused it was caked in mould
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First thing on the list was to power wash it
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Halfway through cleaning it, much much better, already smiling.

The current spec of the car is;
willwoods 4 pots up front
compomotive alloy 17" wheels,
3" custom exhaust,
fully polybushed,
gaz ghd coilovers,
k&n group A cone filter
blue samco hoses.

It had a good spec, with other upgrades too with it running around 380bhp on a 205 block with a t34 turbo, but I'm going bigger, better and more powerful

Everything started to be stripped down and there were a few issues a long the way, the engine was removed and on inspection we found cracks in the block so I sourced another engine.

Taken in and stripped
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200 block engine from a saph 4x4 running healthy.

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So at this moment in time, i have bought the following;
front and rear strut braces
roll cage 8 point safety device,
bailey turbo damper,
alloy tanks and rad,
rs500 style intercooler,
full under engine guard,
kevlar gearbox guard,
wrc kevlar diff guard,
standard airbox,
adjustable TCA,
carbon timing belt cover and a smaller drivers head light.

Its going to be a pure track car only, trailored to tracks, so theres needs to be no compromise.

Next plans are to stitch weld and put purspex windows in it to keep the weight down as much as possible.

Here are some pics....

Part of the cage
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Then the rest of the sourced bits

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Under tray
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Will get better pictures now the garage has been cleared to be used again.

Comments welcome

Al.

Last edited by bull-turbo; Apr 15, 2018 at 10:45 AM.
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Old Sep 30, 2012 | 02:18 PM
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can't see any pics?
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Old Sep 30, 2012 | 02:20 PM
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Sweet mate get some pics up pal
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Old Sep 30, 2012 | 02:21 PM
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I'm trying to put them up sorry

Last edited by bull-turbo; Sep 30, 2012 at 05:22 PM.
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Old Sep 30, 2012 | 02:49 PM
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Sounds good, look forward to seeing it!
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Old Sep 30, 2012 | 03:11 PM
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Working now

Last edited by bull-turbo; Oct 1, 2012 at 03:26 PM.
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Old Sep 30, 2012 | 03:19 PM
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Last edited by bull-turbo; Oct 1, 2012 at 03:28 PM.
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Old Sep 30, 2012 | 03:24 PM
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if you want to look at more pics go on this link
http://s1210.photobucket.com/albums/...turbo/?start=0
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Old Sep 30, 2012 | 03:47 PM
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another 3 door thread the shell doesnt even look rusty and some nice goodies there too,,good luck with the build
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Old Sep 30, 2012 | 03:52 PM
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Best of luck with the project...
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Old Sep 30, 2012 | 03:55 PM
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It's not to bad but its got a few little holes but the paints a bit faded nothing major tho

Last edited by bull-turbo; Sep 30, 2012 at 05:24 PM.
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Old Sep 30, 2012 | 04:16 PM
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Looks a good project mate
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Old Sep 30, 2012 | 04:43 PM
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Some cool parts there.Will be interesting to see how the car comes along.
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Old Sep 30, 2012 | 04:49 PM
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Good luck with it all mate
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Old Sep 30, 2012 | 04:54 PM
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great project hope it all goes well
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Old Oct 1, 2012 | 03:29 PM
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Thank you all

I'm enjoying seeing the car making progress now that I can work on it again

More updates soon enough
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Old Oct 5, 2012 | 06:29 PM
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here some new bits i got delivered small drivers headlight, full gasket set, 4x4 thermostate housing because there wasn't one on mine
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Old Oct 5, 2012 | 06:31 PM
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A9653D17-3034-4C1F-ABA0-E43E67A6317D-6347-000005E22BA73C09.jpg?t=1349460998
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Old Oct 11, 2012 | 09:21 AM
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i've also bought on 9/10/12 a hydraulic handbrake an frozen white paint which is on the new focus rs an also emailed carbon delight to see how much a carbon roof is so ill wait to see what they say
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Old Oct 11, 2012 | 12:52 PM
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Subscribed
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Old Oct 11, 2012 | 01:24 PM
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Nice project, good luck
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Old Oct 11, 2012 | 03:29 PM
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Nice project mate, will follow with interest
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Old Oct 11, 2012 | 06:02 PM
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nice bits you got there mate,u gonna have fun in that....you wouldnt have rear carpet by any chanche u would sell?
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Old Oct 11, 2012 | 08:53 PM
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Thanks for the comments be nice with all the bits on.
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Old Oct 11, 2012 | 08:55 PM
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I haven't got any of the interier only the dash an few small bits sorry
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Old Nov 13, 2012 | 08:56 PM
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Done more work to the front end tonight,
Managed to free some of the stubborn rusty bolts, meant I could then strip the whole front end bare. Cut the battery tray out and covered the areas in primer to protect until the car gets painted.

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Thanks for looking

Last edited by bull-turbo; Nov 14, 2012 at 09:31 PM.
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Old Nov 13, 2012 | 09:15 PM
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Double post, sorry.

Last edited by bull-turbo; Nov 14, 2012 at 09:27 PM.
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Old Nov 14, 2012 | 09:31 PM
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Sorted the pictures
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Old Nov 21, 2012 | 07:47 AM
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Last night I managed to remove all the windows.

Now that's done, the bits of rust that need cutting out and welding can be done.
Then it's just prepping and ready for a fresh coat or rather, coats.
Then the fun starts, buying the rest of the parts to get the car back together.

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Polyflex windows in next.

Thanks for looking
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Old Nov 21, 2012 | 09:13 AM
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Also, I've gone for the mk2 focus Rs white.
Frozen white. Should look fresh. Inside and out inc the cage will be white

Last edited by bull-turbo; Nov 21, 2012 at 09:15 AM.
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Old Nov 21, 2012 | 01:03 PM
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Nice looking project, I'll keep an eye on this thread
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Old Nov 21, 2012 | 05:36 PM
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frozen white will look great, mines got the same treatment last month, far better than diamond white
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Old Nov 21, 2012 | 05:58 PM
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Did you paint yours frozen white?
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Old Nov 21, 2012 | 07:26 PM
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Yeah here's a pic, sorry about the poor quality

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Old Nov 21, 2012 | 08:41 PM
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It looks good I can't wait for mine to be like that
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Old Nov 23, 2012 | 12:30 PM
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ooooo i like, got me eye on this one
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Old Nov 28, 2012 | 07:09 PM
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Looks spot on good progress! Nice to see the engine lives on!
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Old Nov 28, 2012 | 08:48 PM
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Thanks for the comments. An ye the engines lives on lol I can't wait for it to be done an drive it properly for the first time!!
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Old Dec 16, 2012 | 09:21 PM
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hi guys i have bought bucket seat side mounts, solid engine mounts, cosmetic inlet gasket off cosnada off here thanks, ford timing belt ill put pics up. im probs goin to not use the engine mounts cos i want to get group A weld in ones so if anyone knows were to get them from let me now thanks for lookin!
[IMG]<a href="http://s1210.beta.photobucket.com/user/bullboy-turbo/media/4E6A0CD9-BADB-435B-9A1B-D84865A2FB08-6503-0000060B92792095.jpg.html" target="_blank"><img src="http://i1210.photobucket.com/albums/cc419/bullboy-turbo/4E6A0CD9-BADB-435B-9A1B-D84865A2FB08-6503-0000060B92792095.jpg" border="0" alt="Uploaded from the Photobucket iPhone App"/></a>[/IMG]

Last edited by bull-turbo; Dec 16, 2012 at 09:25 PM. Reason: wrong
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Old Dec 16, 2012 | 10:59 PM
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looking good mate
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