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'86 Escort RS Turbo S2 -project: GHIA-

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Old Sep 27, 2012 | 09:47 AM
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Default '86 Escort RS Turbo S2 -project: GHIA-

Hi guys!


I'm Andras from Hungary. I'm a big Escort fan, previously I had an MKVII for 5 years (or MKVIb) but finaly in July 2010, I bought a black '86 RS Turbo S2


My big plan is to make the car untouched outside, make everything back to factory look, but put all extras as possible in it!

The present:
-all factory extras are in, electric windows, mirrors, central locking, VFD clock, trip computer, etc. (only the heated front windshiled is missing)
-heated leather Reacaro seats
-EFI (OFAC)
-mondeo MK3 GEM modul:
-mondeo 3 button and a flip remote key (and all lock are brand new!)
-headlight reminder sound
-interior light-on when open, light-off when close
-boot open with remote
-mondeo MK3 speedo
-mondeo MK3 dimming mirror
-mondeo MK3 radio stalk control
-one-touch windows up/down, and automatic up on close
-Ford rds2007 radio/ 10 disc cd changer
-arm rest from a 2007 Fiesta
-cruise control (tempomat) from a Scorpio
-step-out lights form Scorpio

And so on...

A few pics will tell more I think
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Old Sep 27, 2012 | 09:57 AM
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Old Sep 27, 2012 | 03:22 PM
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Nice car.Did you make the center console.Are they mondeo clocks?? how did you get them to work.
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Old Sep 27, 2012 | 04:04 PM
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Nice mods there
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Old Sep 27, 2012 | 04:21 PM
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good add ons in that
well done
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Old Sep 27, 2012 | 05:51 PM
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Cool car mate, i love it
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Old Sep 28, 2012 | 06:34 AM
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Originally Posted by Glenn_
Nice car.Did you make the center console.Are they mondeo clocks?? how did you get them to work.
Yes, I made it.

Yep, 2002 mk3 Mondeo clocks

Well, the mondeo uses the Ford CAN-BUS , so it's impossible to connect it dirctly to the Escort.
Few MkVIb Escort had digital clock set, (it's not CAN-BUS!) simply uses the analog signals of the car. VSS, tacho signal, etc.
So firt I've tried that clock, and it worked perfectly.


I've taken the 2 clocks apart, and used the VIb Escort maniboard to run the mondeo clocks.

Now there are a "few" (50-70 maybe) jumper cables connecting the mainborad and the clock set/LCD/leds, everything





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Old Sep 28, 2012 | 11:07 PM
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Love this! Different angle on car modding keeping it old skool but making it bang up to date with all the mod cons.

Some more idea's for you if you havent already done / got them: Power Steering - heated washer jets - cruise control
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Old Sep 29, 2012 | 06:00 AM
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Originally Posted by Dennis_Wiseman
Love this! Different angle on car modding keeping it old skool but making it bang up to date with all the mod cons.

Some more idea's for you if you havent already done / got them: Power Steering - heated washer jets - cruise control
Well...
Cruise control is nearly finised.
It works, tried it, just need to place the buttons and make some "icons" on the buttons.

Pics:



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Old Sep 29, 2012 | 11:39 AM
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Wow, Fair play you seem to kno your stuff with electronics etc! Top work!
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Old Sep 29, 2012 | 12:40 PM
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Fair play mate, thats actually really cool
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Old Sep 29, 2012 | 01:05 PM
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Very good stuff mate love the mondeo clocks and centre console
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Old Oct 5, 2012 | 05:17 PM
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Thank you guys!


My oil return pipe blowed off. Again

This was the third one...

So finaly I bought a Samco from BurtonPower.


Hope this will last for a few years


I have some problems with the car. Maybe ACT sensor or the CO potmeter or something worng with the cables. The error code: 59. Changed everything else, but don't have more ACT and CO pot and cable set.
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Old Oct 29, 2012 | 07:50 AM
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Please, I need help!!

The full story:
-The car gets a lot of fuel, so there is no idle (rev up n down, sometimes stops, and smell of fuel evrywhere)
-I've tried to adjust the CO with the pot, but got no response.

Checked the fault codes, I got error 59: CO pot error.
This could be anything, so already changed:
  1. -CO pot
  2. -MAP
  3. -TPS
  4. -ECU
  5. -and checked the full cable loom
but got the same error code...

Any idea what the hell could be wrong?!
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Old Oct 29, 2012 | 09:26 AM
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.

Some really nice mods there mate, Is that a relined roof lining you have???? If so have you got anymore pics of it, i'm looking at doing mine when i build my car back up



Ginger


.
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Old Oct 29, 2012 | 12:15 PM
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Default CO pot

Hi

Drop me Your phone number to karel72@gmail.com

I'm on 0FAC too... I might help You


Karel
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Old Oct 29, 2012 | 12:27 PM
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... and I'm from Hungary, too...
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Old Jan 22, 2013 | 09:41 AM
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Originally Posted by karle
Hi

Drop me Your phone number to karel72@gmail.com

I'm on 0FAC too... I might help You

Karel

Thanks for Karel, the car is working great!
No more error codes!

THANKS!!


For the winter the car is sleeping in a small garage...


Some upgrades (to buld in April):
mk4 mondeo flip key (tested, and fully working. open-close)




Ford Escort radio stalk:


and mondeo mk3 sunvisor lamps:
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Old Jan 28, 2013 | 06:57 PM
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EXCELLENT work.

How did you get the key's to work? What did you used from a Mondeo?

I like the idea of old looks with new technology.
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Old Jan 28, 2013 | 07:06 PM
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Originally Posted by AstoN_B
EXCELLENT work.

How did you get the key's to work? What did you used from a Mondeo?

I like the idea of old looks with new technology.
Thank you!

I've bulit in a Ford Mondeo mk3 GEM (General Electric Module)





This GEM controls the central locking, boot opening, the interior lamp, the light reminder sound, the "autobahn index", (and I want to make the alarm working)
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Old Jan 28, 2013 | 09:07 PM
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Originally Posted by Volkov
Thank you!

I've bulit in a Ford Mondeo mk3 GEM (General Electric Module)





This GEM controls the central locking, boot opening, the interior lamp, the light reminder sound, the "autobahn index", (and I want to make the alarm working)
I've got an alarm already which controls the locking, interior lights etc as yours did in the video, just not with a ford key Do you know if its possible to make a Ford key work with a Clifford alarm?

I like the one touch windows.

Theres so many features you could build into a car if you have the time and knowledge with electronics.
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Old Jan 28, 2013 | 09:09 PM
  #22  
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Wow... Just wow!
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Old May 12, 2013 | 06:46 PM
  #23  
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I need a little help!

I've installed an AEM 30-4900 wide-band gauge.

And got this:


Tried to adjust the CO pot, but never got better values

12.9-14.3 AFR @ idle
15-18 AFR @ low acceleration, -0.3 bar
15-13 AFR @ 0 bar
13 AFR @ full load

What can I do to have a richer AFR?

Thanks!
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Old May 20, 2013 | 01:47 AM
  #24  
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Because with the CO pot I can't get the AFR richer, I've adjusted the fuel pressure regulator til got the correct AFR. (without a pressure gauge... ye, I know it's not tha best to adjust it by "feeling"... )
BUT!
The AFR is now ok, the car is better than ever, I hope it's not just placebo


Another thing is the mk4 factory trip computer shows nearly the double of the real values. Finaly got a scope from a friend, so we played a little bit.
The FRST EEC IV (OFAC) and the Escort mk4 EEC gives different signal on pin 17 (the fuel flow signal), not just the lenght but the timing.

Saidly I've only made a video of our first test, the scope test: playing with the VSS:
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Old May 20, 2013 | 09:26 AM
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very cool mods you made you sure no your electrics keep up the good work
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Old Jun 24, 2013 | 07:36 AM
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Some minor changes:

-the center air control console was broken. Tried to fix it with a special epoxy glue but no success.
So finaly from my old wrong radio I've made a special console to fix it:












And I've got some time last weekend so I've made a bluetooth cassette adapter just for fun
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Old Feb 13, 2014 | 12:27 AM
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Hi guys!

The car is in a nice garage for the winter.

Only big news is, youtube delete all my old channel, because there was some music in one of them, while I was driving the car, and the radio was on...


Och, and a new project for the winter:


Cheers!
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Old Feb 19, 2014 | 06:54 PM
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Man, you did some good work retrofiting all this !!!

Can't wait to see the rest !!!
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Old Feb 20, 2014 | 12:23 PM
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Looks good, shame you're fitting the MK5 Escort radio into the RS, a MK4 Premium sound 2000 standard model would look better.
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Old Feb 20, 2014 | 02:23 PM
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Very cool. You seem to be good with electrics.
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Old Feb 21, 2014 | 06:47 AM
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Originally Posted by RSmark84
Looks good, shame you're fitting the MK5 Escort radio into the RS, a MK4 Premium sound 2000 standard model would look better.
Well, it's not an mk5 radio. It' from a frog-eye scorpio.
(my previous rds2007 was the mk5 version with the 10 disc changer and and stand alone sony controller)
Now, this is an "rds2007 cd changer" version.
(Automatic volume control, stalk control, built in cd changer control)


I have 2 problems with the MK4 premium sound:
- it's very "stupid"... (and I need stalk control )
- and the color. In my full black interior the mk4 "gray" radio looks a little strange. This full black rds2007 looks really COOL! (I think )






Och, and finally I have a working version, the rds2007 playing music from an SD card and a pendrive
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Old Feb 21, 2014 | 09:51 AM
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Nice work man, I see you have a DSLR camera, that's nice

Well, for the radio I agree, and since you are not keeping it strictly from the 90s, why not take the parts taht will best fit your requirements !!!

I'm curious about the cruise control, the mondeo module. Did you get something to emulate the can-bus signal or does it work without it ?

CheeRS.
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Old Feb 22, 2014 | 11:19 AM
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Originally Posted by slklite
Nice work man, I see you have a DSLR camera, that's nice

Well, for the radio I agree, and since you are not keeping it strictly from the 90s, why not take the parts taht will best fit your requirements !!!

I'm curious about the cruise control, the mondeo module. Did you get something to emulate the can-bus signal or does it work without it ?

CheeRS.
Well, it's not my DSLR.
One of my Escort Club mates (how has a 1990 EFI carbio) is a photographer.
And I made some electrical repair on his car, so as a payment I got a full portfolio about my car

If you're interested:
You can check it here






The cruise control is simple as hell! (electrical way)
No CAN-BUS needed!

Only 8 cables have to be connected, and it's working!
-12V
-GND
-VSS signal
-2x to buttons
-break pedal
-clutch pedal
-instrument cluster bulb


If you want a more detailed description, pm me!


And about the GEM (General Electric Module). It's working without the cab-bus too. But you need at least 50-60 cables to connect to get everything work, and a lot of other stuff (relays, diodes, etc) to get the locks work for example. So it's not that easy
Basically I changed the whole cable system.

Last edited by Volkov; Feb 22, 2014 at 11:22 AM.
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Old Mar 3, 2014 | 08:28 AM
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Hello mate, I understand better now !!!

So the GEM can operate on its own, that's good news !!!

These pictures are amazing !!! Tell your friend he did a very good job !!!

Do you work in electronics or is it just a hobby ?

CheeRS.
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Old Mar 3, 2014 | 10:12 AM
  #35  
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Nice car mate
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Old Mar 3, 2014 | 10:25 AM
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awesome work.... you really know your gadgets. love it
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