What would cause a 2wd Cosworth to run hot?
My saff seems to run very hot, as the temp gauge sits on the 'N' of 'NORMAL' when driving along. When stood still, it very easily boils over and loses a lot of water. The fans DO cut in, just below the red on the gauge.
So far i have tried:
Done a 'Sniff' test with came up ok
New thermostat
New Fan Switch
Flushed the system through with a good cleaner
Header Tank cap
Bypassed the water cooling on the T3 Turbo (which did drop it a little)
only thing i can really think of is maybe the rad is blocked?
any ideas to try would be great
So far i have tried:
Done a 'Sniff' test with came up ok
New thermostat
New Fan Switch
Flushed the system through with a good cleaner
Header Tank cap
Bypassed the water cooling on the T3 Turbo (which did drop it a little)
only thing i can really think of is maybe the rad is blocked?
any ideas to try would be great
yeah, havent tried the water pump actually, but i know its working as i took the hoses off and flushed it through with clean water with the engine running, and the pump was chucking out loads of water from the 90 degree elbow.
when you say 'reverse flush' do you mean top to bottom, or bottom to top?
Thanks
when you say 'reverse flush' do you mean top to bottom, or bottom to top?
Thanks
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have you changed the gauge sender? maybe its running just fine and the gauge is wrong
there are various resistance sensors out there and people sometimes use the wrong one
***edit. ignore me just read it boils over lol***
are the fans wired up the right way? ive seem them wrong before!
there are various resistance sensors out there and people sometimes use the wrong one
***edit. ignore me just read it boils over lol***
are the fans wired up the right way? ive seem them wrong before!
Last edited by JTECH James; Dec 12, 2009 at 09:32 AM.
pretty sure they are the right way around.
but this wouldnt effect the cooling whilst moving around though would it? as the needle sits on the 'n' of 'normal' even on motorways.
should not really effect it tbh!take rad off and give it a good old flush mate see what comes out!
P.s i have a good standard 2wd rad i wont to sell if you find thats your problem


oh and as james said its worth changing your gauge sender in the head as these over time do make your gauge in the dash read higher or lower over time!
Even tho this clearly wont solve your boiling over problem
Even tho this clearly wont solve your boiling over problem
just make sure the when the fans are on the air is traverling towards the engine and not blowing out through the bumper
Sorry mate didn't see that
No but I thought you said its fine driving round, but boils over when sat still?
Do you have a SECS monitor? As this will tell you exact temp of the coolant, and after fitting an uprated rad fan switch to my standard rad, fans cut in at 94deg
Sorry mate didn't see that 
No but I thought you said its fine driving round, but boils over when sat still?
Do you have a SECS monitor? As this will tell you exact temp of the coolant, and after fitting an uprated rad fan switch to my standard rad, fans cut in at 94deg
No but I thought you said its fine driving round, but boils over when sat still?
Do you have a SECS monitor? As this will tell you exact temp of the coolant, and after fitting an uprated rad fan switch to my standard rad, fans cut in at 94deg

Right, update
Completely flushed the sytem, no difference.
removed the stat completely, just takes longer to warm up, and runs cooler when moving, but as soon as you stop, the gauge raises quite quickly, and the fans come on when the needle hits the bottom of the red! (fans are blowing towards engine)
Rad feels very even heat wise all over.
im suspecting head gasket or maybe cracked head?
Completely flushed the sytem, no difference.
removed the stat completely, just takes longer to warm up, and runs cooler when moving, but as soon as you stop, the gauge raises quite quickly, and the fans come on when the needle hits the bottom of the red! (fans are blowing towards engine)
Rad feels very even heat wise all over.
im suspecting head gasket or maybe cracked head?
i would change the rad, sometimes the fins get clogged with scale & shite, the water flows through the rad but dosn't cool the water enough, the rad loses efficiency with age as it get build up inside it.
what sort of money are ya after for it mate?
Gen pumps on ebay are £75 posted!!! doh.
Would a aftermarket (QH) one be ok do you think? pretty sure thats what i fitted in my 3dr when i rebuilt it and its been fine.
£45 plus postage or u can collect or i cn met ya somewhere if ya not to far! can take some pics if ya want?also got some uprated fans if ya interested


As for the pump i aint to sure i put a gen o.e one in mine,tbh the other one is prob just as good!



As for the pump i aint to sure i put a gen o.e one in mine,tbh the other one is prob just as good!







