is this a safe way of setting boost
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From: shotminster
on a s2..block the pipe going from metering unit to amel valve and disconect all wireing to amel valve .then run a pipe fron actuator to the turbo? my friend set mine up like this and want to make sure its safe..
Fella,
That IS the way to do it !! You block the return from the solinoid to the metering unit, remove the wiring from the solinoid & secure out the way, then remove the soliniod & run the 2 remaining pipes into each other (or 1 pipe from actuator to compressor housing) usually via a bleed valve.
If you can, get a 3 way bleed valve & run the 3rd outlet off the valve to the pipe you jus blocked on the metering unit, will save any runnin probs !!
jb
That IS the way to do it !! You block the return from the solinoid to the metering unit, remove the wiring from the solinoid & secure out the way, then remove the soliniod & run the 2 remaining pipes into each other (or 1 pipe from actuator to compressor housing) usually via a bleed valve.
If you can, get a 3 way bleed valve & run the 3rd outlet off the valve to the pipe you jus blocked on the metering unit, will save any runnin probs !!
jb
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From: shotminster
thanks jb that was the answer i was lookin for..so i can control boost like this..how much boost do u think i could run without having it setup.....i need time to save for the setup..and i reall want to go to a meet on thursday!!!iv got a good spec car check my project thread
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Of course it's a safe way of adjusting boost. All he's doing is removing the notoriously unreliable amal valve. Some of the people above have just shown their lack of knowledge about how things work. But I reckon they book their car in for a spark plug change, too so fair play to that... 
If you run a hose straight from the compressor housing to the actuator your car will hardly boost at all. Be lucky if it does 2 - 3 PSI so I don't see why it should be dangerous.
However, if you decide to up the boost by including a bleed valve later on you have to make sure that the fuel mixture is still OK.
I set all my cars up by myself. I have 3 engines in spare so I couldn't care less about a meltdown. Haven't needed any of the 3 in 4 years now though so I must do something right.

If you run a hose straight from the compressor housing to the actuator your car will hardly boost at all. Be lucky if it does 2 - 3 PSI so I don't see why it should be dangerous.
However, if you decide to up the boost by including a bleed valve later on you have to make sure that the fuel mixture is still OK.
I set all my cars up by myself. I have 3 engines in spare so I couldn't care less about a meltdown. Haven't needed any of the 3 in 4 years now though so I must do something right.
Last edited by user 7082039239; Sep 23, 2008 at 11:17 AM.
Whats the spec of the engine ?? Still runnin MFi ?? Standard intercooler ?? Out the box they run about 7-8 psi, how new is the actuator ?? You can adjust the pre-load on the actuator but to be honest I wouldn't run much more than standard until set up to check AFR, timing etc. If you can set the timing to 12 degree BTDC when idling around 1k rpm -/+ 200 rpm & .7mm plug gap. Then try get the CO set 3.5%.
jb
jb
Best way to check fueling is to bring it to a tuner... (I sound like one of "them" now
)You can do it yourself if you get yourself a wideband lambda kit. But MFI can be a pain to adjust so better leave it to someone experienced.
Oh and just to clarify that: I'm not knocking tuners here, I just hate it when people jump on the "it'll explode if you don't bring it to a tuner"-bandwagon, even though the technical question asked doesn't require any mapping etc. to be solved...
Nah, the solinoid jus controls the boost to what the ecu says.
If you look, your'll see a vacuum pipe goin from the top of the inlet manifold round the heater box to the ecu, the ecu has it's own sort of MAP sensor so knows the boost it's runnin !!
Hope that helps
jb
If you look, your'll see a vacuum pipe goin from the top of the inlet manifold round the heater box to the ecu, the ecu has it's own sort of MAP sensor so knows the boost it's runnin !!
Hope that helps
jb

So you've just told him what we told him to do in the first place
Fueling,timing,boost ect.. should NOT be fucked about with unless YOU (or your mate) KNOW'S EXACTLY what you are doing end of story.
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From: Ramsgate, Kent Drives: E39 530D Touring
no thats not true.
the amal valve is a bleed valve, just an electronic swith one. so by removing it youre decreasing your boost.
the boost limit is on the chip in the ECU, unless you chip the ECU you will not remove the boost limit.
i dont understand why your mate has removed your amal valve. you only want to be doing this if you're replacing it with another bleed valve, as above the standard actuator preload will give you 2-3PSI without a bleed device.
i woudl reccomend you get it taken to someone who know whats theyre doing, as you're not running a standard engine (1900), so you may need to make further adjustments over standard. plus it wont cost much money to get it all set up properly, its not a black art.
the amal valve is a bleed valve, just an electronic swith one. so by removing it youre decreasing your boost.
the boost limit is on the chip in the ECU, unless you chip the ECU you will not remove the boost limit.
i dont understand why your mate has removed your amal valve. you only want to be doing this if you're replacing it with another bleed valve, as above the standard actuator preload will give you 2-3PSI without a bleed device.
i woudl reccomend you get it taken to someone who know whats theyre doing, as you're not running a standard engine (1900), so you may need to make further adjustments over standard. plus it wont cost much money to get it all set up properly, its not a black art.
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From: shotminster
there is a bleed valve on there and its fully closed but im not able to start the car because i dont have any fuel line ..they should be here soon..will the car be ok to drive to london without being setup or do u think its not worth the risk?(i willl be taking it easy)
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From: shotminster
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From: Ramsgate, Kent Drives: E39 530D Touring
set it to standard settings as per what JB said, turn the boost down and drive it easy to get set up
unless someithng is faulty (aka totally fucked) ou shouldnt have any problems
unless someithng is faulty (aka totally fucked) ou shouldnt have any problems
He didn't ask how to change the mixture or increase the boost. He just wanted to know whether a setup without an amal valve and a direct hose between turbo and actuator is safe. And the simple answer would have been "YES".
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