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German Escort MK3 Cosworth 4x4 - street legal - little photoshooting

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Old Jan 17, 2008 | 08:01 PM
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Default German Escort MK3 Cosworth 4x4 - @Ford Fair 2017

So it's time to present my project, which I planed for quite a long time.
Actually, I don't know how much time I spent in looking around for all conversions done by you english neighboars...

It's not a secret that I have much respect of Wenny's Escort Cosworth... I love your car!
Outside absolutely clean... inside motorsport stuff...

So as you can guess... mine will be also absolutely clean...

So back again to my project:

Some months ago I bought a crashed Sierra Cosworth 4x4... The shell was garbage, but the rest was ok...

Next job was to find a Escort MK3 shell... and here it is...



It's in an amazing good condition. No rust!!! And that for 150 Euro (I think about 100 pounds)

Then I looked around for a Sierra 4x4 shell, so that I can take the floor pan out.



I took out everything of both shells...



In order to fit in perfectly the floor pan of the Sierra in the MK3 sheel, I had to weld up a kind of measurement frame or jig...
The frame is welded... the rest will be bolt on so that I can use the frame for future conversions... You never know...

All important mounting points like engine, stabilisator or gearbox will be on the frame, just like a fingerprint...

Here is the frame



the first brackets...



guide rails...



Yesterday I drew some guides, which will helps me in centering the axles perfectly...



These parts will be lasercutted in the following days...

That's it up to now... Updates will follow soon...

Cheers

Cyril

For my German friends: Jep... alles mit TÜV...

Last edited by Cyril Sneer; Jul 28, 2017 at 10:17 AM.
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Old Jan 17, 2008 | 08:08 PM
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quality work there matey
keep the updates flowing
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Old Jan 17, 2008 | 08:15 PM
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So your not going to have it done for the new tax month then!
Top job.
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Old Jan 17, 2008 | 08:18 PM
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Always love the german project. So much quality
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Old Jan 17, 2008 | 08:23 PM
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looks like you`ve got a well thought out plan, keep us up to date with the progress and if theres anything you want to know just pm me
oh and edit your first part of the post you`ve spelt my name wrong
cheers wenny
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Old Jan 17, 2008 | 09:01 PM
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cool project...will keep a eye on this...good luck...
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Old Jan 17, 2008 | 09:09 PM
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Awesome stuff... keep the pics coming!!!
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Old Jan 18, 2008 | 12:08 AM
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Eagerly await updates on this!

Also, awesome fabrication work!
James
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Old Jan 18, 2008 | 03:47 AM
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Old Jan 18, 2008 | 06:12 AM
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nice project Cyril

Keep us updated
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Old Jan 18, 2008 | 06:15 AM
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keep it comming
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Old Jan 18, 2008 | 06:27 AM
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Originally Posted by mk3cosworth
looks like you`ve got a well thought out plan, keep us up to date with the progress and if theres anything you want to know just pm me
oh and edit your first part of the post you`ve spelt my name wrong
cheers wenny
Thanks alot wenny... be sure I'll contact you in case I have a problem I can't solve... and... sorry for writing your name wrong
Did I mentioned that I love your car??

@all
thanks for supporting...

Due to my job, I only can work on this project on weekends, so don't expect to get an update every 2 days

ATL safety fueltank just arrived... pics next week...

Cheers

Cyril
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Old Jan 18, 2008 | 06:41 AM
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Great project, and a well equipped workshop to do it too
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Old Jan 18, 2008 | 07:46 AM
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Great project
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Old Jan 18, 2008 | 08:44 AM
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Great project, like i said before.......

all the best to create that Beast
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Old Jan 18, 2008 | 08:53 AM
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The next brutal Mk3. Great project. Good luck with the creating. I hope that I find You on car show in the future.

Cheers
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Old Jan 18, 2008 | 01:51 PM
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Wicked project mate, will be a proper sleeper!

I also see something about TUV, Mike!
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Old Jan 18, 2008 | 04:16 PM
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cheers cyril and dont worry about the name, you got any specs on what your going for yet
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Old Jan 18, 2008 | 04:28 PM
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Old Jan 18, 2008 | 06:29 PM
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great project

are you keeping the front track as it is on the sierra like in wennys mk3 or narrowing it like on his van ????
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Old Jan 18, 2008 | 06:34 PM
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awesome
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Old Jan 18, 2008 | 08:39 PM
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@Guido: thanx again... but nothing compares to your freaking Focos!

@Wenny: first, I want to put the Sierra floor pan into the Escort and put in the stock engine... when everything works fine and TUV approved, I wanna go for much more power... like 450 hp... But as I'am not an egine specialist, I can't tell you at this point what exactly will be done on the engine... I have to talk with Guido

@blacky: I'll take the complete floor pan form the backseats to the front... I'll keep the Sierra track... The rear axle will be fixed on custom made brackets
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Old Jan 18, 2008 | 09:00 PM
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the front wheels will stick out past the arches with the sierra track unless you use thinner front wheels
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Old Jan 18, 2008 | 09:16 PM
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I will definately be keeping an eye on this one. Some fine metal work will be seen here no doubt!

Mart.
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Old Jan 18, 2008 | 10:28 PM
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just need to find a sierra now so i can start mine
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Old Jan 18, 2008 | 11:12 PM
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as wenny says the front wheels will stick out he had wheels made to get round this

on his van the bottom arm's & driveshafts have been shortened & the anti rollbar pinched a bit to get the track down so the wheels sit right

saying that for ease of build & repair keep it sierra track
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Old Jan 19, 2008 | 10:16 AM
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What a great project and top quality work building the frame

Looks like you have a rather nice place to work out off and all, well equipped thats for sure.

Keep up the good work and keep the pics and updates coming. Will be keeping an eye on this as always fancied building a rwd mk3
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Old Jan 19, 2008 | 10:45 AM
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Brian
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Old Jan 19, 2008 | 12:43 PM
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I'm keeping an eye on this. Looks good so far
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Old Jan 19, 2008 | 02:34 PM
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Originally Posted by beefy-rst-2
just need to find a sierra now so i can start mine
ohh just so happens ive just got a sierra estate 4x4 2,0 if your interested beefy
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Old Jan 19, 2008 | 03:04 PM
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Great project !!!!!

I hope you get your TUV on your car,without problems.
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Old Jan 19, 2008 | 09:26 PM
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Thanx everybody for the positive comments...


I'm just back from my workshop and did the first measurements on the Sierra... tomorrow, I will put the Escort on the jig and continue the measurements... I think, that during the week I will decide where to place the cuttings on both shells...

@RST Appie: The car will get TÜV... alle important steps especially the welding is under survey of an engineer

@blacky: I'm quite sure to keep the Sierra track... I don't need to shorten anything, as I will put on some rims which will fit perfectly to the arches.
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Old Jan 19, 2008 | 11:32 PM
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lovely work...
mk3's forever...!!!!!
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Old Jan 20, 2008 | 05:12 PM
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mondao 15" steels are the best fit we found for the front but if you want alloys its a one off job & you will need them to be made
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Old Jan 20, 2008 | 08:10 PM
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Do you plan to make it road legal for Germany?
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Old Jan 20, 2008 | 08:39 PM
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@Stefan (XR2): Jep... as mentioned, the construction is under survey of a TÜV engineer and will be road legal... I won't have started the project unless I am not sure to be able to go on the road and have alot of fun

Today I put the Escort on the jig and measured a littlebit around... It's amazing, but both shells are quite similar... Never thought that...

Pics coming tomorrow...

Cheers

Cyril
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Old Jan 20, 2008 | 08:49 PM
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Sweet project
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Old Jan 21, 2008 | 07:42 AM
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Arrived last week... Some tubes for the jig...


Some pics of the Escort...
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Old Jan 21, 2008 | 08:42 AM
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shame to cut that car what a clean example ...

but i will be keeping my eye on this..
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Old Jan 21, 2008 | 10:34 AM
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Good work mate, keep the updates coming!
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