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Red Series 2 rebuild (Finished! pictures inside)

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Old Jun 30, 2007 | 05:15 PM
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Default Red Series 2 rebuild (Finished! pictures inside)

I bought my RS about 4 months ago and after 3 days it broke down and i had to have it towed to work, after taking the head off the car i saw one of the rockers had come off, it was then clear that the previous owner had replaced the lifters and accidently left one of the old ones in the head it had flicked up and caught in the cam popping the rocker and bolt and chewing up my cam!
I did a leak down test and there was also some damage to the pistons/rings from another time and i decided to just strip it completely and start again, the cylinders had to be bored +1mm and i have had the head skimmed, valves cut and crank reground.

this is the car when it was running





this is the car as it is now



started to buy parts

JE custom forged pistons





AFR gauge



H section steel rods



Turbo Technics stage 2 T3



rebuilt head, Kent cam, new springs, lifters, gas flowed, seats recut, helicoiled



new main bearings, big ends and thrust washers, sized to reground crank



full roose boost, coolant and ancillary hoses, chrome crossover pipe, forge dump valve, bailey oil seperator, pace intercooler



cleaned and painted head, inlet throttle body, block etc



red magnecor leads



the car already has a bayjoo chip, scorpion system, k&n etc, it should be nice and clean when its done the body is in really ncie condition, no rust etc and im hoping to be pushing 200-210 bhp, its starting to come together just been quite hard when i lost it after so little time and im only 20 it was my first RS.
i will update as it goes
joe
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Old Jun 30, 2007 | 05:24 PM
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looks good mate
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Old Jul 16, 2007 | 07:16 PM
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i sent off the block to be bored and lined and whilst i was waiting some twat came to work and stole my wheels and parcel shelf/speakers using a jack in the middle of the car which has dented the body and crushed my bodykit!
i dont see why people do this it has really set me back but the build will go quicker now when i get the block back



bastards

this is the look i want, this is my favourite s2 from this site



with these i hope

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Old Jul 18, 2007 | 05:35 PM
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Old Jul 18, 2007 | 08:12 PM
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Looks good and may i say what an excellent choice of wheels
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Old Jul 20, 2007 | 02:16 PM
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what a bunch of cunts

hope its sorted soon dude
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Old Jul 25, 2007 | 07:30 PM
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small update coming along slowly

crank in, plastigauged then greased and torqued down



pistons and rods ready to go in



mock up of head plenum and charge pipe



and the car as it is now

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Old Jul 29, 2007 | 03:49 PM
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engine built gearbox on it should be going in tommorow or tuesday, its nearly over lol
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Old Aug 9, 2007 | 06:03 PM
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engine is in now, just a few bits to link up and it will be ready to go!
need to decide on some wheels now aswell

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Old Aug 11, 2007 | 02:16 PM
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Looking good hope you have better luck this time
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Old Sep 7, 2007 | 03:40 PM
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the car is done, just needs a proper set up now!









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Old Sep 7, 2007 | 08:11 PM
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well done m8..looks stunning now...
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Old Sep 7, 2007 | 09:31 PM
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looking good
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Old Sep 7, 2007 | 10:54 PM
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lovely work mate, well done...
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