rouse kitted xr4x4 gettiung ready for cossie conversion 12/4/11
#1
rouse kitted xr4x4 gettiung ready for cossie conversion 12/4/11
i wasnt going to post on here due to bandwith but sod it lol so bare with me as its all copied and pasted from a different website, so wont make sense but ill update when i update from now on
well i bought another xr4x4 yesterday
i wanted ablack one and one came up onhere which i was happy with
so the plan is to change the whole car to late spec, rearspoiler, fuel cap,rear lights, full cossie kit as it came with a cossie vented bonnet and grill,it will be fully painted in gloss black aswell
then it will be having a full cosworth conversion
only downside so far is the gearbox is stuck in gear, so im going to get a gearbox and clutch as i need to run it around for a few months while i gather my bits
but heres some pics of my old xr4x4, it will be similar to this when ive finished, as i have a set of rouse skirts comming back to me and i just need a rear valance but for now ill stick with the cossie kit until it turns up
so my old one
and heres the new one
how the car looks
the rusty doors
its had a wing and isnt even weldedon so i need to take it off and realign it and weld it on so its secure, you can just see it sticking out from the door
had a roof mounted aerial at some pint, i thought it was an ex taxi but when i took the wiring out its actually for the radio as the original has had the end damaged, so im either going to take it off and weld the whole up, or buy oneof those shark fin aerails but dont know how it would look
broken sunroof
engine bay
spares i bought thanks to xr4x4ever, i bought 4 doors a sunroof off him, he also chucked in the cables and handles i ned for the fuel cap so i just need the cap itself now
doors
cables and the cossie grill that came with teh car
the vented bonnet
sunroof
so first thing was to change the sunroof so thats all in now and it sits straight and doesnt leak
then was the rear spoiler
took the original one off to find no rust what so ever
and fitted the new spoiler on, i just need to weld up the wholes for the original spoiler now
i also started to take teh towbar off which shouldbe finished tomorrow, and also took the original ford alarm system out which didnt work anyhow and cluttered the engine bay up
i did give it a quick polish and it has come up surprisingly good so will get some pics of it tomorrow as ill be doing a bit more to it then
well i bought another xr4x4 yesterday
i wanted ablack one and one came up onhere which i was happy with
so the plan is to change the whole car to late spec, rearspoiler, fuel cap,rear lights, full cossie kit as it came with a cossie vented bonnet and grill,it will be fully painted in gloss black aswell
then it will be having a full cosworth conversion
only downside so far is the gearbox is stuck in gear, so im going to get a gearbox and clutch as i need to run it around for a few months while i gather my bits
but heres some pics of my old xr4x4, it will be similar to this when ive finished, as i have a set of rouse skirts comming back to me and i just need a rear valance but for now ill stick with the cossie kit until it turns up
so my old one
and heres the new one
how the car looks
the rusty doors
its had a wing and isnt even weldedon so i need to take it off and realign it and weld it on so its secure, you can just see it sticking out from the door
had a roof mounted aerial at some pint, i thought it was an ex taxi but when i took the wiring out its actually for the radio as the original has had the end damaged, so im either going to take it off and weld the whole up, or buy oneof those shark fin aerails but dont know how it would look
broken sunroof
engine bay
spares i bought thanks to xr4x4ever, i bought 4 doors a sunroof off him, he also chucked in the cables and handles i ned for the fuel cap so i just need the cap itself now
doors
cables and the cossie grill that came with teh car
the vented bonnet
sunroof
so first thing was to change the sunroof so thats all in now and it sits straight and doesnt leak
then was the rear spoiler
took the original one off to find no rust what so ever
and fitted the new spoiler on, i just need to weld up the wholes for the original spoiler now
i also started to take teh towbar off which shouldbe finished tomorrow, and also took the original ford alarm system out which didnt work anyhow and cluttered the engine bay up
i did give it a quick polish and it has come up surprisingly good so will get some pics of it tomorrow as ill be doing a bit more to it then
Last edited by xr4x4rs; 12-04-2011 at 05:45 PM.
#2
This is what ive been doing today
ive stripped the interior bare to see if i can find any rot, and ive found not a lot lol
so this is how its stands at the minute
bit rot here
passenger seat mount has gone
and a little hole on inner floor
also found this on one sill, sodont know wether its worth replacing the complete sill or just repairing this bit
does anyone know what these are, ive removed them anyway as i dont see the point in what ever theer doing
and a pic of everything i took out
roof lining is indoors and im going to retrim it when i find a close enough fabric, but the car will stay like this until its painted now then ill be fitting all black interior with cossie leather
tomorrow if i get time ill start repairing the seat mount andplatng the hole up and going over everything, rear boot panel has been flatted ready for paint but need to mod it to fit the newer style latch first
ive stripped the interior bare to see if i can find any rot, and ive found not a lot lol
so this is how its stands at the minute
bit rot here
passenger seat mount has gone
and a little hole on inner floor
also found this on one sill, sodont know wether its worth replacing the complete sill or just repairing this bit
does anyone know what these are, ive removed them anyway as i dont see the point in what ever theer doing
and a pic of everything i took out
roof lining is indoors and im going to retrim it when i find a close enough fabric, but the car will stay like this until its painted now then ill be fitting all black interior with cossie leather
tomorrow if i get time ill start repairing the seat mount andplatng the hole up and going over everything, rear boot panel has been flatted ready for paint but need to mod it to fit the newer style latch first
#3
Ittle update
been busy doing my garage but found a bit of time to do some work on the car
seat mount first, after all the rot decided fall through i was left with this
so started to plate it up inside
and welded a new plate on top just to make sure, i also done the floor hole but no pics
then i started on the internal fuel and boot release, so handle and cable went in, surprisingly the holes are already there but no threads, so i just cut a bit out so i could get a spanner in to nut and bolt it so the handle is in
next is the fuel cap
then i came to the boot latch only to realise the back panel is different and so is the latch, so xr4x4ever was comming down to drop a gearbox for me and he kindly chopped out the panel i needed and a boot latch
so the offending one i dont need
cut out
new panel after i un did all the spot welds
placed in
all welded up
and painted
i managed to get the car in the garage aswell to paint it ready for me to do a gearbox change on it
what ive had installed in my garage aswell
next thing is the gearbox but i wont take pics of that as there is no point as it wont be staying in for long lol, so after this will be a wing change so will update when i do that
been busy doing my garage but found a bit of time to do some work on the car
seat mount first, after all the rot decided fall through i was left with this
so started to plate it up inside
and welded a new plate on top just to make sure, i also done the floor hole but no pics
then i started on the internal fuel and boot release, so handle and cable went in, surprisingly the holes are already there but no threads, so i just cut a bit out so i could get a spanner in to nut and bolt it so the handle is in
next is the fuel cap
then i came to the boot latch only to realise the back panel is different and so is the latch, so xr4x4ever was comming down to drop a gearbox for me and he kindly chopped out the panel i needed and a boot latch
so the offending one i dont need
cut out
new panel after i un did all the spot welds
placed in
all welded up
and painted
i managed to get the car in the garage aswell to paint it ready for me to do a gearbox change on it
what ive had installed in my garage aswell
next thing is the gearbox but i wont take pics of that as there is no point as it wont be staying in for long lol, so after this will be a wing change so will update when i do that
#4
Little update more to come to this though
first thing is the wing
old one off
only to notice that the inner wing was plit and not where it should be so this got repaired the best i could do it
new wing on, pattern wings are crap, so i let my mate do it as it gave me a headache and was losing patience, the welding isnt brilliant but at that point i didnt care lol
and the wing was bowed in the middle so we need to adjust it slightly with a hammer
doors and tailgate off
then i set about re sealing the joins up that the sealent had gone hard and brittle so removed the old stuffand put new stuff on
and the i masked the garage up and car got it in primer
will be painted tomorrow then flatted then painted again wednesday
__________________
first thing is the wing
old one off
only to notice that the inner wing was plit and not where it should be so this got repaired the best i could do it
new wing on, pattern wings are crap, so i let my mate do it as it gave me a headache and was losing patience, the welding isnt brilliant but at that point i didnt care lol
and the wing was bowed in the middle so we need to adjust it slightly with a hammer
doors and tailgate off
then i set about re sealing the joins up that the sealent had gone hard and brittle so removed the old stuffand put new stuff on
and the i masked the garage up and car got it in primer
will be painted tomorrow then flatted then painted again wednesday
__________________
#5
Well after over 12 hrs of flatting the car has been painted, it will get flatted again tomorrow and then repainted again
heres some pics of how it turned out, coupld oe runs but these will flat out, and a little pic of the shine out the gun, when this car is finished the shine is going t be perfect
guide coats before flatting so we know its flat
and painted
shiney
heres some pics of how it turned out, coupld oe runs but these will flat out, and a little pic of the shine out the gun, when this car is finished the shine is going t be perfect
guide coats before flatting so we know its flat
and painted
shiney
#6
Ok little update
paintwork is almost finished i just have to mop the skirts and rear bumper, buts its looking like this now
new brackets to hold bumper on
quick pic to show you what the reflection is like
i also retrimed my roof lining
from this
to this
sunroof panel has been painted black
i have fitted later style door locks and inner handles
adjustable coloum
home made carbon covered door handles
and some other carbon covered parts im working on aswell
i get my interior plastics back next week from flocking, still waiting on my wheels, but then i gota send them off for refurb
and im in the process of looking for cossie running gear and it will be finished
im also going to use my gaz golds coilovers what i bought for the escort on it aswell, and i need to order a carbon splitter
and im going to make carbon door strips aswell when i buy my vac pump equiptment
end of august the car should be finished
paintwork is almost finished i just have to mop the skirts and rear bumper, buts its looking like this now
new brackets to hold bumper on
quick pic to show you what the reflection is like
i also retrimed my roof lining
from this
to this
sunroof panel has been painted black
i have fitted later style door locks and inner handles
adjustable coloum
home made carbon covered door handles
and some other carbon covered parts im working on aswell
i get my interior plastics back next week from flocking, still waiting on my wheels, but then i gota send them off for refurb
and im in the process of looking for cossie running gear and it will be finished
im also going to use my gaz golds coilovers what i bought for the escort on it aswell, and i need to order a carbon splitter
and im going to make carbon door strips aswell when i buy my vac pump equiptment
end of august the car should be finished
#7
Little update
finished some carbon parts off, im not happy with them butim not re doing them lol
also got my roof lining in with my flocked handles, sun visors and hadnle surround
got some leather rear seats
and the rest if my clocked interior, just waiting for my alram to be installed before i fit all my dash and everything
and a couple of panels fitted
i then though that becuase my interior is all black, my carpet is dark grey so it was cleaned and went from this
to this, gota finish it tomorrow as ran out of paint lol
and ive paid for my wheels so should get these soon
finished some carbon parts off, im not happy with them butim not re doing them lol
also got my roof lining in with my flocked handles, sun visors and hadnle surround
got some leather rear seats
and the rest if my clocked interior, just waiting for my alram to be installed before i fit all my dash and everything
and a couple of panels fitted
i then though that becuase my interior is all black, my carpet is dark grey so it was cleaned and went from this
to this, gota finish it tomorrow as ran out of paint lol
and ive paid for my wheels so should get these soon
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#11
#17
#19
oi, you know when you have enough paint on when it runs , but hopefully he will want a metallic colour as its easier
and i found something of yours in the garage tev, thinkit belonged to your bike i painted
and i found something of yours in the garage tev, thinkit belonged to your bike i painted
#26
Ooooo what you found? I found the biggest ever clear coat run when u painted my frame haha. It looked live a river running off my swing arm u pikey fooker haha
#27
Jobs going well
The flocks so dark the rest of the interior will look piss poor I bet in your opinion
It's never matched 100% in any ford ive seen
My Raven black leather is matched by dark blue not black carpet
The flocks so dark the rest of the interior will look piss poor I bet in your opinion
It's never matched 100% in any ford ive seen
My Raven black leather is matched by dark blue not black carpet
Last edited by SS1; 29-07-2010 at 11:52 AM.
#28
everything on my interior will be black, the raven handles will be carbon and the front door pockets painted black aswell
#30
#31
i will have to decline that offer cheers buddy
the carbon thingies i had were only half covers, i want the whole things doing
looking forward to seeing the escort
#33
not done much
finished the carpet and installed it, and fitted the saf rear seats aswell, but spent most of the day making carbon inserts for my door cards which should be finished on tuesday hopefully and i got my smoked side repeaters aswell
finished the carpet and installed it, and fitted the saf rear seats aswell, but spent most of the day making carbon inserts for my door cards which should be finished on tuesday hopefully and i got my smoked side repeaters aswell
#36
#38
im hoping for end of august, even if its just the 2.9, as my insurance runs out on mondeo then lol, unless i can insure both cars
tev, there will be 4 locking nuts on each wheel so keep ya hands off lol
tev, there will be 4 locking nuts on each wheel so keep ya hands off lol
#39
Best place to keep them wheels safe would be on my 3dr over it Birmingham TEV dose not no were i live PS i can pick them up off you if you like
#40
clearly they would be better on my saph that never moves