Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

New Project! Sapphire Zetec Turbo - on a tight budget!

Thread Tools
 
Search this Thread
 
Old Sep 14, 2016 | 08:20 PM
  #41  
zetaboostboy522bhp's Avatar
zetaboostboy522bhp
Advanced PassionFord User
 
Joined: Dec 2008
Posts: 2,158
Likes: 119
From: in reality!!!!!!!!!!!
Default

Nice work mate the only thing I would look at again is the water pipe sitting on top of the manifold as its cast it will hold the heat much longer than thin walled stainless so it might cause you an issue with high water temps I would run it underneath the manifold as there's plenty of room down there

Cheers paul
Reply
Old Sep 14, 2016 | 10:15 PM
  #42  
Turbo Zetec's Avatar
Turbo Zetec
Thread Starter
Engine Machinist
iTrader: (1)
 
Joined: Jul 2004
Posts: 3,012
Likes: 32
From: Suffolk/Cambs
Default

turbo m - nope, it's a chinese t04e with the innards removed and replaced with something bigger.

i know people who tig weld as a hobby, but none who do it for a job, whys that?

Paul - There's actually more room there than you can see in the pics, although i had intended to run a heatshield between the two anyway... just another thing on the long 'to do' list
Reply
Old Sep 15, 2016 | 03:12 PM
  #43  
turbo m's Avatar
turbo m
Too many posts.. I need a life!!
15 Year Member
Liked
Loved
Community Favorite
iTrader: (2)
 
Joined: Jun 2010
Posts: 835
Likes: 32
From: cambridge
Default

Looking to have some an fittings welded on to a alloy oil breather.
We did use a company at soham to tig up the ramps on one of the beaver tails
and it was bird poo!!!! Cracked as soon as it was run up.
Reply
Old Jul 2, 2018 | 11:16 PM
  #44  
Turbo Zetec's Avatar
Turbo Zetec
Thread Starter
Engine Machinist
iTrader: (1)
 
Joined: Jul 2004
Posts: 3,012
Likes: 32
From: Suffolk/Cambs
Default

well just an update to say that the car is now running and driveable. it has yet to be mot'd though as there are a few issues i'd like to get fixed first. It's certainly not a show-er but it should be a go-er

quick pic of the bay:





it doesn't look anything special, but i've never been about under bonnet bling anyway. as long as it works, i'm happy . It's had a base map on ms2, i just need to do a couple hundred miles on it as a shakedown before we give it some welly!
Reply
Old Jul 3, 2018 | 06:47 AM
  #45  
Gadget's Avatar
Gadget
Spanner monkey
 
Joined: May 2003
Posts: 3,556
Likes: 14
From: Peterborough
Default

Excellently, glad to see you kept at it mate.
You still machining? I've got two people that have asked me to build engines soon so will need a reliable person.
Reply
Old Jul 3, 2018 | 07:20 AM
  #46  
turbo m's Avatar
turbo m
Too many posts.. I need a life!!
15 Year Member
Liked
Loved
Community Favorite
iTrader: (2)
 
Joined: Jun 2010
Posts: 835
Likes: 32
From: cambridge
Default

Will look out for you around when your on the road...
Reply
Old Oct 4, 2019 | 11:11 PM
  #47  
Turbo Zetec's Avatar
Turbo Zetec
Thread Starter
Engine Machinist
iTrader: (1)
 
Joined: Jul 2004
Posts: 3,012
Likes: 32
From: Suffolk/Cambs
Default

Well the old girl is still going, managed to take it to ford power live. It's now been mapped properly and is making somewhere around 350bhp. found a short clip of me leaving, doesn't look anything special but i was 4 up

I'm at 2:52


also a little video of the acceleration, there's a slow start and i don't get far before the farm track becomes a bit thin at those speeds:


Last edited by Turbo Zetec; Oct 4, 2019 at 11:21 PM.
Reply
Old Oct 4, 2021 | 09:21 PM
  #48  
Sierra.FM's Avatar
Sierra.FM
ShirtTucker
 
Joined: Oct 2021
Posts: 2
Likes: 0
From: Winchester
Default

Serious stuff this fella. I myself am looking into a turbo zetec so I can keep toyo in business. I appreciate showing the problems you faced, ill avoid the retro ford water rail since I might go for the same manifold, I was hoping to use RS parts but the price of them make me itch a little :/ Is it still going strong?
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Davey8oy
Restorations, Rebuilds & Projects.
109
May 13, 2013 02:54 PM
James Edgar
Pictures, video & Photoshop Forum
6
Jun 22, 2012 07:44 PM
sierra cosworh 24v
Restorations, Rebuilds & Projects.
8
Jan 5, 2012 09:45 PM
sortedsaff
Restorations, Rebuilds & Projects.
6
Nov 24, 2006 09:24 PM
klebbe
Pictures, video & Photoshop Forum
31
Feb 9, 2006 02:39 PM




All times are GMT. The time now is 06:38 PM.