PassionFord - Ford Focus, Escort & RS Forum Discussion

PassionFord - Ford Focus, Escort & RS Forum Discussion (https://passionford.com/forum/index.php)
-   Restorations, Rebuilds & Projects. (https://passionford.com/forum/restorations-rebuilds-and-projects-29/)
-   -   Crystal Blue Saff recommision (https://passionford.com/forum/restorations-rebuilds-and-projects/486603-crystal-blue-saff-recommision.html)

Jules44 11-01-2016 10:45 PM

Crystal Blue Saff recommision
 
Managed to get some time to create my thread on the recommision of the Sapphire I bought in November, this is very new to me, always had mk1 escorts or modern diesels, so there will be loads of questions on the way.
All I am trying to do this year is get it roadworthy again after being sat in a garage for over ten years. then hopefully do more of a clean up next winter.

When I went to view it.


Having some issues uploading photo's at the moment, will try and add later.

Jules44 11-01-2016 10:51 PM

3 Attachment(s)
Attachment 23997

Attachment 23998

Attachment 23999

ajamesc 11-01-2016 11:38 PM

Looks a great buy will make a good project

155lee 12-01-2016 05:24 AM

That's stunning,love standard crystal blue saphs.

Jules44 12-01-2016 07:00 AM

1 Attachment(s)
Changed the rear lights on the back.
Attachment 23976
To ambers
http://i1379.photobucket.com/albums/...psymrbqyrb.jpg

Jules44 12-01-2016 07:02 AM

2 Attachment(s)
Changed the fronts and removed the mesh from the fogs.

Attachment 23974

Attachment 23975

Jules44 12-01-2016 07:33 AM

2 Attachment(s)
Jacked up the front to change the tyres over and noticed the front spring was broken, so looked up front springs for Koni shocks and came across Ahmed Bayjoo at Grove Garage very nice to deal with.
Attachment 23972

New spring on
Attachment 23973

Jules44 12-01-2016 07:37 AM

2 Attachment(s)
Removed the clocks to swap the rev counter over as the original clocks the rev counter doesn't work.
Attachment 23970

Once the clocks were out I noticed the wiring for the radio is missing a block or something, anyone know which one the yellow one is for and does anyone have the connector for the other?
Attachment 23971

gingeRS 12-01-2016 09:41 AM

i thought all the crystal blue saffs were e plate

very nice, rare car

Sierrasideways 12-01-2016 10:54 AM

Great to see another being restored :) Ambers look great.

Jules44 12-01-2016 03:54 PM


Originally Posted by gingeRS (Post 6649905)
i thought all the crystal blue saffs were e plate

very nice, rare car

Don't know but it was registered on the 1st August 1988

eagie 12-01-2016 06:45 PM

Very nice looks better with the ambers back on! I'm also restoring a saff that been off the road 10 years but it looks like it needs more than yours does :sad:

fatboy billy 12-01-2016 08:42 PM

Nice project mate looks loads better with the ambers :)

Zetec_mk4_XR3i 12-01-2016 08:59 PM

Awesome car mate. That pic of the front corner with ambers back on is lush. Keep up the good work.

Gazzonator 12-01-2016 09:36 PM

Looks like a nice car mate! 

It's in the best colour as well but then I'm biased! Lol! 

Crystal blue is definitely much nicer on Amber lenses all round! 

jason_nike 12-01-2016 09:47 PM


Originally Posted by gingeRS (Post 6649905)
i thought all the crystal blue saffs were e plate

very nice, rare car

They were on F plate too, but thats it

jason_nike 12-01-2016 09:48 PM


Originally Posted by Jules44 (Post 6649883)

The car looks great now you have changed all the lights, very nice

Glenn_ 13-01-2016 05:06 PM

Top job matey. The ambers defo look better.

Ebonycossie4x4 13-01-2016 05:10 PM

looks like a goodan!

vroooom ptssssh 13-01-2016 08:46 PM

Looks really nice :DD:

RSMK4TURBO 13-01-2016 09:12 PM

Very nice best of luck with it mate.

Roscopeco 13-01-2016 10:32 PM

Always wanted a crystal blue saph , has to be my favourite saph colour . Looks a nice project :top:

Jules44 13-04-2016 10:30 PM

Bit of an update.

Front brakes have been rebuilt with new seals pistons and new pads.
Rear Brakes new pads fitted.
Front Koni shocks rebuilt by SP Suspension and fitted.
Front springs replaced with Ahmed Bayjoo springs.
Rear Koni shocks tested all good and fitted.
All brake fluid replaced.

Engine.
Timing belt replaced.
Alternator belts replaced
Power steering belt replaced.
Water pump gasket replaced
New 82 degree stat fitted and new gasket fitted.
Air filter removed and refitted airbox with new k&n filter
Oil & oil filter replaced
New Airtec rad fitted
Radiator fan wiring upgraded fitted
New dizzy cap and rotor arm fitted
ICSV cleaned out.
New fuel filter fitted, unable to fit upgraded wiring loom as unable to open doors fully due to storage container.
Hopefully this weekend I will be replacing all fluids and fresh petrol and attempt to start it, fingers crossed.

Any pointers of starting up an engine that has not been started in ten years.

Farmer Giles 14-04-2016 09:45 AM

personally I'd make sure it turns over by hand first then once I've wound it round a couple of times I would disconnect the coil then wind it round on the starter to get the oil pressure up then once that's done try and start it..

if it's been stood that long then there could be sensors that have corroded or broken down, injectors could be stuck etc etc. the list of possible problems could be quite long..

good luck

Jules44 14-04-2016 04:17 PM


Originally Posted by Farmer Giles (Post 6668922)
personally I'd make sure it turns over by hand first then once I've wound it round a couple of times I would disconnect the coil then wind it round on the starter to get the oil pressure up then once that's done try and start it..

if it's been stood that long then there could be sensors that have corroded or broken down, injectors could be stuck etc etc. the list of possible problems could be quite long..

good luck

Cheers it definitely turns over by hand, as I put some light oil down the bores first before I even attempted to replace the timing belt.

I'll make a note of the oil pressure light with the coil disconnected, let's hope nothing is corroded or broken down but I suppose that's what happens with a 28 year old car

Jules44 17-04-2016 06:57 PM

Tried to start it today, but it wouldn't start, it turns over okay, tested spark all good, I'm thinking its fuel related possibly pump, how would you test this?

When you turn the ignition on the pump doesn't make a noise and if you put your hand on the pump you can feel a little movement and when you crank the engine over you can feel movement but it is silent are they supposed to make a noise?

yawiejon 17-04-2016 07:55 PM

https://cimg0.ibsrv.net/gimg/passion...a5a522d76f.png

Took mine out for a blast to a track day event, looking forward to the ford shows this year

stevos 17-04-2016 08:41 PM

Not a cossie man mate but from some posts I have read I'm sure there is a relay in the boot for the pump this could be worth a look also.but may be wrong.
You should hear a fuel pump prime. Everything I drive I can hear it prime.
Try giving it a light tap with a persuading device also.

Jules44 05-07-2016 09:59 PM

Replaced fuel pump and new petrol tank, all cooper washers etc, now car is all running and mot'd straight through with no advisories which was a bonus, now taxed and have currently done about 300 happy miles:DD:.

A few problems I am having is that I think it is overfuelling as the plugs are all sooty, and it is really fumey in the car after a while, I have put tape on the vents in the boot but its still fumey, anyone had similar experiences???

stevos 06-07-2016 04:15 PM

Best to get the car set up on a set of rollers at a reputable company mate like msd or the likes. Could be a faulty fuel pressure regulator but they guys will be able to suss out your problem. It's really not worth messing around with yourself.

visa_broke 06-07-2016 05:30 PM

needs more pictures especially with the ambers :)

Jules44 06-07-2016 08:30 PM

5 Attachment(s)
Attachment 17580
Attachment 17581
http://i1379.photobucket.com/albums/...psdjrfg6tb.jpg
Attachment 17582
Attachment 17583
Attachment 17584

goodison1972 06-07-2016 09:15 PM

nice!!

Adam-M 06-07-2016 09:42 PM

Looks gleaming nice find

gcfcos 07-07-2016 12:32 AM

Stunning looking car mate. Would defo go and have it set up somewhere that knows what their doing. What part of the country do u live in?

Cossiemainful 07-07-2016 04:55 AM

can't beat a nice looking crystal blue one with ambers :king:

Jules44 07-07-2016 11:17 AM


Originally Posted by gcfcos (Post 6685270)
Stunning looking car mate. Would defo go and have it set up somewhere that knows what their doing. What part of the country do u live in?

Near Leicester

Jules44 05-12-2017 08:39 AM

Not updated this for a while, for to busy enjoying it and sorting out the little niggly bits as they evolve

2017 National day.

https://cimg7.ibsrv.net/gimg/passion...c71c93e2b9.jpg

https://cimg3.ibsrv.net/gimg/passion...a625017a24.jpg
https://cimg4.ibsrv.net/gimg/passion...cb35a43cc8.jpg
https://cimg5.ibsrv.net/gimg/passion...2fe5000bcc.jpg

Notts show

https://cimg9.ibsrv.net/gimg/passion...9e50dd387e.jpg

Jules44 05-12-2017 08:44 AM

Been losing quite a bit of oil since it has been on the road, so decided to tear it down and replace all gaskets and seals etc. The only thing I have painted is the block and water pump, would love to go down the mint route but where do you stop getting carried away and afraid to drive it.

https://cimg3.ibsrv.net/gimg/passion...cdc3b378b3.jpghttps://cimg4.ibsrv.net/gimg/passion...9f2574bb83.jpghttps://cimg5.ibsrv.net/gimg/passion...4057f2d821.jpghttps://cimg6.ibsrv.net/gimg/passion...c0f13c9a08.jpghttps://cimg7.ibsrv.net/gimg/passion...4e7e008946.jpghttps://cimg8.ibsrv.net/gimg/passion...c62af50fba.jpghttps://cimg9.ibsrv.net/gimg/passion...eff0f5ce50.jpghttps://cimg0.ibsrv.net/gimg/passion...033c036b28.jpghttps://cimg2.ibsrv.net/gimg/passion...8661fc01f0.jpg

Jules44 05-12-2017 08:54 AM

Spent about two days and a couple of evenings cleaning it all up of old oil and dirt build up.

https://cimg6.ibsrv.net/gimg/passion...6a426e548e.jpghttps://cimg7.ibsrv.net/gimg/passion...2705b97500.jpg
https://cimg8.ibsrv.net/gimg/passion...3b4482e54a.jpg


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