1986 Sierra Cosworth Moonstone Restoration
#162
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hi Lee
The work so far is looking great well done.
Really impressed with the finish you have obtained.
cant wait for the next batch of pictures. As ive said before the customer is going to be one happy dude.
Has the owner seen it yet Lee? or are you going for a big reveal at the end of the resto?
Well done mate
stunning
Paul
The work so far is looking great well done.
Really impressed with the finish you have obtained.
cant wait for the next batch of pictures. As ive said before the customer is going to be one happy dude.
Has the owner seen it yet Lee? or are you going for a big reveal at the end of the resto?
Well done mate
stunning
Paul
#165
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hi Lee
The work so far is looking great well done.
Really impressed with the finish you have obtained.
cant wait for the next batch of pictures. As ive said before the customer is going to be one happy dude.
Has the owner seen it yet Lee? or are you going for a big reveal at the end of the resto?
Well done mate
stunning
Paul
The work so far is looking great well done.
Really impressed with the finish you have obtained.
cant wait for the next batch of pictures. As ive said before the customer is going to be one happy dude.
Has the owner seen it yet Lee? or are you going for a big reveal at the end of the resto?
Well done mate
stunning
Paul
I keep forgetting how "exciting" it is, I guess ive been laying under the bloody thing for so long im too immune to appreciate it?
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
New clutch (LUX/genuine audi), master and slave cylinder for the tt were £250 which I thought was reasonable, considering audi would want about £1200 to do the job!!!
![](http://i114.photobucket.com/albums/n271/leeivatt/Audi%20TT/TTfirstday008.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/Audi%20TT/TTfirstday011.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/Audi%20TT/TThydroclutch1001.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/Audi%20TT/TThydroclutch1002.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/Audi%20TT/TThydroclutch2017.jpg)
Was a pain in the arse, as my work shop is taken buy the cossie, so had to resort to ramps, used winch as i had no clutch.lol
welded up the clutch pedal as they are renound for snapping on the rod clip as audi never did a full weld!, so thought i may as well do it while it was out.
![](http://i114.photobucket.com/albums/n271/leeivatt/Audi%20TT/TThydroclutch2006.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/Audi%20TT/TThydroclutch2007.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/Audi%20TT/TThydroclutch2010.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/Audi%20TT/TThydroclutch2011.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/Audi%20TT/TThydroclutch2013.jpg)
There are loads of pics on the job but I wont bore you, have saved them for the hairdressers on the tt forum. The gearbox and 4x4 transfer box on the tt are as heavy as my landrover with 1/3 of the room to work in.lol
Last edited by Lee Ivatt; 11-10-2009 at 10:52 AM.
#172
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![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
Funny you should say that the last 24 hours have been rather busy!!!!
It feels a bit like christmas, unwrapping lots of shiny things. If only my real presents were as good as this.
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723001.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723004.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723002.jpg)
rear beam mounts
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723003.jpg)
Powerflex state all bushes can be installed simply buy hand with no press or special machienary required. Dont listen to them its bollocks!
![Confused](https://passionford.com/forum/images/smilies/icon_confused.gif)
You will need a vice, hydro clamps, 10 ton press and lots and lots of this
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723005.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723006.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723007.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723008.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723009.jpg)
Heres my helper, shes abig girl and not even half size yet!
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723013.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723014.jpg)
Lots of lovley genuine goodies to go on
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723016.jpg)
been a bit busy with the engine
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
New cam belt and tensioner
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723017.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723018.jpg)
The old clutch was not too bad but showing signs of wear
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723019.jpg)
new clutch
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723020.jpg)
new thrust bearing
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723021.jpg)
cover plate
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723025.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723026.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723027.jpg)
not got the engine crane here, but my landy saved the day
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723028.jpg)
more powder coated goodies
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723029.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723030.jpg)
finally engines back in.
Sorting and cleaning the loom
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723031.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723033.jpg)
looking nice now
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723032.jpg)
excuse the dust and finger prints, will polish it all at the end
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723034.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723035.jpg)
look at that tank
![Big Grin](https://passionford.com/forum/images/smilies/icon_mrgreen.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723036.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196723037.jpg)
not long now
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
Last edited by Lee Ivatt; 12-10-2009 at 09:16 PM.
#177
Advanced PassionFord User
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15k for a start
Most people these days think is just a chaved up escort or 1.3 replica (I think everytime i pulled in to get fuel [which was very often] someone would ask "is that a real one?" of course id say NO just to be safe)
Rediculus insurance
Cant leave it or park it anywhere
Every cnut under the sun wants a race
Not to mention the notorious "cossie paranoia"
And basically a lot of money for not a lot of car.
Most people these days think is just a chaved up escort or 1.3 replica (I think everytime i pulled in to get fuel [which was very often] someone would ask "is that a real one?" of course id say NO just to be safe)
Rediculus insurance
Cant leave it or park it anywhere
Every cnut under the sun wants a race
Not to mention the notorious "cossie paranoia"
And basically a lot of money for not a lot of car.
![Raz](https://passionford.com/forum/images/smilies/tongue.gif)
Love what your doing with the 3 door though, love that landy with the mini hi-ab too :d never seen another like that!
Last edited by crumpet; 13-10-2009 at 01:12 PM.
#181
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My restorations are usually body off/bare shell. So they can be turned over. Wont be doing one "in situ" again pain in the arse!
got some more pics will upload later.
Fitting new wheel bearings, and refurbing the koni shocks and carrying on with engine today
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
#183
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Damn what a fine looking car would that be. I will bring my Rsi to yours i think. Top job mate
![Clap](https://passionford.com/forum/images/smilies/9c-clap.gif)
Already had some time to go to scrap yeard?? I hear from you and keep us updated!!
![](https://passionford.com/forum/images/smilies/roi.gif)
![Clap](https://passionford.com/forum/images/smilies/9c-clap.gif)
Already had some time to go to scrap yeard?? I hear from you and keep us updated!!
#186
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Hi Lee,
Just read thru the project, what an awesome amount of work gone into this. Your quality of work and attention to detail is a credit to you and definitely give me inspiration to get working on my car, if i could get a finish nearly 25% as good as this then i will be a happy man!
Loving the worlds fastest trike
Shame to hear about you RSi If i wasn't about to start sorting my Orion then i would defo snap it up shame your getting bell ends trying to knock you down on what obviously is an awesome piece of ford! Good luck on that front. By the looks of it we won't have to wait long to see the fruits of your labour all the best,
Gav.
Just read thru the project, what an awesome amount of work gone into this. Your quality of work and attention to detail is a credit to you and definitely give me inspiration to get working on my car, if i could get a finish nearly 25% as good as this then i will be a happy man!
Loving the worlds fastest trike
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
Shame to hear about you RSi If i wasn't about to start sorting my Orion then i would defo snap it up shame your getting bell ends trying to knock you down on what obviously is an awesome piece of ford! Good luck on that front. By the looks of it we won't have to wait long to see the fruits of your labour all the best,
Gav.
#188
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Hi Lee,
Just read thru the project, what an awesome amount of work gone into this. Your quality of work and attention to detail is a credit to you and definitely give me inspiration to get working on my car, if i could get a finish nearly 25% as good as this then i will be a happy man!
Loving the worlds fastest trike
Shame to hear about you RSi If i wasn't about to start sorting my Orion then i would defo snap it up shame your getting bell ends trying to knock you down on what obviously is an awesome piece of ford! Good luck on that front. By the looks of it we won't have to wait long to see the fruits of your labour all the best,
Gav.
Just read thru the project, what an awesome amount of work gone into this. Your quality of work and attention to detail is a credit to you and definitely give me inspiration to get working on my car, if i could get a finish nearly 25% as good as this then i will be a happy man!
Loving the worlds fastest trike
![Big Grin](https://passionford.com/forum/images/smilies/icon_biggrin.gif)
Shame to hear about you RSi If i wasn't about to start sorting my Orion then i would defo snap it up shame your getting bell ends trying to knock you down on what obviously is an awesome piece of ford! Good luck on that front. By the looks of it we won't have to wait long to see the fruits of your labour all the best,
Gav.
![Sad](https://passionford.com/forum/images/smilies/icon_sad.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![Top](https://passionford.com/forum/images/smilies/smile011.gif)
Well seeing the light at the end of the transmision tunnel under the car where ive been crawling around in grease and shiot for the last 2 months
![Big Grin](https://passionford.com/forum/images/smilies/icon_mrgreen.gif)
We had a lovley rocker cover ready powder coated and fully polished BUT has an oil breather/swirl hole in it so not ideal for now, so we have agreed to use the original cover untill a nice one can be found. Getting the paint off was an arse ache
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724001.jpg)
My wife offered some help as she does from time to time so this was an ideal job
Well I guess its now time to disclose the colour theme. This is where I get unconfortable as up untill now everything has been stock (except the moonsotone paint). But Black is my favorite colour, I couldnt visualise it when we set up the build brief but it is fast growing on me.
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724002.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724003.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724004.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724005.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724009.jpg)
Nice cosmetic to go on
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724010.jpg)
chromed stainless ummmm
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724011.jpg)
Please dont look to much as its not finished, turbo etc
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724012.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724013.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724014.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724015.jpg)
Rad cleaned and tidied
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724016.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724017.jpg)
Started motor refinished
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724018.jpg)
braided hoses
![Big Grin](https://passionford.com/forum/images/smilies/icon_mrgreen.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724021.jpg)
Extra thanks to my dad who helped my get the new bearings in using his press, good for 100,00 miles now
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724024.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724025.jpg)
more powder coated goodness
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724022.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724023.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724028.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724030.jpg)
drive shafts assembeled
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724029.jpg)
rear shocks refinished
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724026.jpg)
ARB and springs in
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724031.jpg)
Fronts (if anyone wants to know the koni colour code it will cost you
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724033.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724034.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196724032.jpg)
I'll be back
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#190
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Tap and Die on all the threads to remove any stray powder coating or paint and also to make sure incorrect torque readings dont happen
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725001.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725002.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725003.jpg)
Still a fair bit to do but went for a psychological run and got it looking like a cossie again
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725004.jpg)
check out the air dam![god](https://passionford.com/forum/images/smilies/dieu.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725005.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725006.jpg)
The OMP strut brace in powder
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725007.jpg)
New bumper clips
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725009.jpg)
Brake lines in, drive shafts
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725010.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725011.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725012.jpg)
Aim today is to get her running and torque the essentials, then its just a quick tidy up, detailing on nuts and bolts, new tyres on the new wheels, and fit the brakes![Big Grin](https://passionford.com/forum/images/smilies/icon_mrgreen.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725008.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725001.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725002.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725003.jpg)
Still a fair bit to do but went for a psychological run and got it looking like a cossie again
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725004.jpg)
check out the air dam
![god](https://passionford.com/forum/images/smilies/dieu.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725005.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725006.jpg)
The OMP strut brace in powder
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725007.jpg)
New bumper clips
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725009.jpg)
Brake lines in, drive shafts
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725010.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725011.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725012.jpg)
Aim today is to get her running and torque the essentials, then its just a quick tidy up, detailing on nuts and bolts, new tyres on the new wheels, and fit the brakes
![Big Grin](https://passionford.com/forum/images/smilies/icon_mrgreen.gif)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725008.jpg)
![](http://i114.photobucket.com/albums/n271/leeivatt/1967%20Lotus%20White/196725008.jpg)
#194
Too many posts.. I need a life!!
iTrader: (4)
![Default](https://passionford.com/forum/images/icons/icon1.gif)
"Anyway my next car which is also a childhood dream is on the horizon, once all these others are done . Im not going to say what it is and I am almost willing to bet £100 no one will know what it is, but when they see it, it will be like automotive porn (well once ive built it)"
AC Cobra? cos they are auomotive porn
AC Cobra? cos they are auomotive porn
#197
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There is lots of detailing still to do!
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
As said I went for a psychological and got the bulk of it done, got it looking like a cossie again, get it running. Then its the home straight!
"Anyway my next car which is also a childhood dream is on the horizon, once all these others are done . Im not going to say what it is and I am almost willing to bet £100 no one will know what it is, but when they see it, it will be like automotive porn (well once ive built it)"
AC Cobra? cos they are auomotive porn
AC Cobra? cos they are auomotive porn
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
Anyway thats not the car!
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)
Got to finish my beetle first and ive also bought another beetle! lol. also my landrover needs about £2000 throwing at it on suspension and brakes!
Last edited by Lee Ivatt; 17-10-2009 at 08:04 AM.
#198
![Default](https://passionford.com/forum/images/icons/icon1.gif)
hi Lee
got to say that its coming along superbly, well done
Has the owner seen it yet ?
Did you have to sit him down with a cuppa i bet he must be thrilled as it looks lovely
Well done mate
Paul
got to say that its coming along superbly, well done
Has the owner seen it yet ?
Did you have to sit him down with a cuppa i bet he must be thrilled as it looks lovely
Well done mate
Paul
#200
Shizzle My Nizzle
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![Default](https://passionford.com/forum/images/icons/icon1.gif)
Was under a transit van when he turned up changing the flywheel and clutch, so didnt think to offer a cuppa, bit rude of me opps
![Red Faced](https://passionford.com/forum/images/smilies/icon_redface.gif)
Yeh hes happy. Its always a fine line to decide how far to take things and how long to spend on things. As sadly there is money involved. If I tell you my series one took me 3.5 years, you can imagine the detail involved and well the labour bill would be someting like £15k
![Surprised](https://passionford.com/forum/images/smilies/bigcry.gif)
The car looks 100 times better than before. Hope to have it done and on the road buy wednesday!
![Wink](https://passionford.com/forum/images/smilies/icon_wink.gif)