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Our Saff Cossie...NOW BREAKING

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Old 22-09-2007, 09:18 PM
  #121  
CharlieSaff
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No pictures from today I'm afraid

But today I got both drive shafts and hubs all bolted up, and the handbrake cable through the beam (I had to drill it myself as I *THINK* Danny forgot to drill those holes after modding the beam. But I couldn't get hold of him and he hasn't replied to my email ) So a big thanks to Mike R for answering the phone

Anyway after that long delay and having to take my Mother to the hospital this morning today was wasted really

But tomorrow with a bit of luck, the car will be back on the road

You never know

All I really have left to do is: fit rear brakes, bleed brakes, fit petrol tank, fit exhaust, fit bumper, fit rear bench, adjust rosejoints and waxoyl the chassis legs
Old 22-09-2007, 09:42 PM
  #122  
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good going there mate hope you get it back on the road tomorrow i ordered some of that mastic 121 like you got so im just waitting for that to come over then ill be cracking on with that, you made great progress with yours it will be a job well done
Old 23-09-2007, 07:36 AM
  #123  
CharlieSaff
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Cheers mate, you won't go far wrong with that mastic stuff either

Yours is looking good matey
Old 23-09-2007, 10:35 AM
  #124  
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Looking forward to the pics

PM for you

Old 23-09-2007, 11:39 AM
  #125  
CharlieSaff
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Thanks very much for the PM Kev
Old 23-09-2007, 11:52 AM
  #126  
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Is it in the road now then charlie ? Oh aye,pics ???????????????
Old 23-09-2007, 04:51 PM
  #127  
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we need pics
top job mate
Old 23-09-2007, 06:30 PM
  #128  
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looks really good, im planning to do this to mine this winter, looking forward to it looking good but not to doing the work
Old 23-09-2007, 07:26 PM
  #129  
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Right, well we have some good news, and some bad news.

Lets start with the good shall we

I got the new discs, calipers, pads and brake linings all done up and bled the brakes









Then I got the exhaust on







Then the tank went in! I had bought a new stainless steel tank strap from auto specialists and the bloody thing doesn't fit So on with the old one that I had to quickly spray black!!





Then on the bumper went





All looking good, even the rose joints seem to be looking in roughly the right place by looking at the wheels, so put some fuel in, it starts fine Let her down, and take it out the garage to park it on the drive before taking it out to get some more petrol

It's filthy but that can wait for another day!


You can just about see the underneath



New rear brakes with the wheels on



Then just before we set off down the road we notice a puddle of water at the front of the car...and guess what... yep you guessed it, the rads gone!!

I've got no idea how that happened, all I can put it down to is a coincedience

Watch this space, I've spoken to Paul @ North Yorks already and getting me a rad sent out tomorrow
Old 24-09-2007, 07:38 AM
  #130  
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looking good mate shame about the rad da joys of cossie ownership
Old 24-09-2007, 11:47 AM
  #131  
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Good work buddy
Old 24-09-2007, 01:40 PM
  #132  
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Nice one Charlie!!!
Old 24-09-2007, 09:33 PM
  #133  
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Cheers everyone!

I should get my rad from Paul tomorrow then I've just got to find time to fit it, as I'm probably working every evening this week

Then just got to get the rear beam setup
Old 24-09-2007, 10:28 PM
  #134  
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looking good mate especially the brakes mate
Old 24-09-2007, 10:40 PM
  #135  
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wow,thanks,im having the whole of my flint grey saph done mallard green and you and lamb chops have just given me the inspiration to do the underside,it looks awesome!how much was the rear beam?and what did you use to mint up the underside?did you use rattle cans or a proper spray gun?lee
Old 25-09-2007, 06:15 AM
  #136  
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Bugger about the rad and the strap but bet it feels real nice now it's done though .
Old 25-09-2007, 07:10 AM
  #137  
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hitchwest
Thanks mate

155lee
It was CosKev3's thread that gave me the inspiration to do this!
If I was to tell you what I used to paint the underside with you'd laugh...this is seriously what I used..brushed on as well!

It's Internation 10 year guarntee'd outdoor paint
Oh and you have PM!

KSA-Cossie
Cheers Kev, yeah it does feel nice but, the rad, tank strap, beam bushes, brake lines, stub axle, having to drill holes in the beam for the handbrake cable Don't think I posted about most of those epic's
All done now though bar the rad!
Old 25-09-2007, 09:12 PM
  #138  
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Just to let you all know I got my rad today from Paul!

I hope to get it fitted thursday or friday if I'm not working
Old 26-09-2007, 10:23 PM
  #139  
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Well done mate, put your feet up when that rads done, youve done a superb job there, im very impressed, i hope my auto specialists tank straps fit when i come to get them put on
Old 27-09-2007, 06:20 AM
  #140  
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Nice one charlie soooooo close now m8.
Old 29-09-2007, 07:13 PM
  #141  
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Right,

Today I fitted the new rad and took it out for a well earnt blast

All I can say is WOW. The rear beam is only setup by eye at the moment, but the level of grip and turn-in-abality is phenominal!! There is just NO understeer anymore and all the "wayward" handling has disappeared I would defenitely reccommend this rear beam to anyone The car used to squat when under load/acceleration but now you just put your foot down and it just goes!

It should be even better once I get all the geomatry set up correctly which I hope to do soon and if I get a print out I will post it up here
Old 29-09-2007, 07:28 PM
  #142  
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really pleased for you mate Enjoy it now
Old 29-09-2007, 07:33 PM
  #143  
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Brilliant news charlie Bet you've went through gallons of v power.
Old 29-09-2007, 10:28 PM
  #144  
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glad to hear that mate bet you driving round looking like this now
Old 02-10-2007, 09:53 AM
  #146  
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redrsmk5
Cheers Mart, I'll still keep an eye on yours, it's getting to the good parts now

KSA-Cossie
Wish I did mate, I'm having a few teething problems with the new rear brakes at the moment, with a bit of luck it will be sorted by tonight though

R5COS
I will be once it's all sorted, I'm really gonna enjoy it I'll keep an eye on yours too

Sooty
Cheers mate



I'd like to say a special thanks to the following people:
My Son James (smidsy on here) for his constant help through the whole project

Neil from MELNEI Engineering for answering all my annoying questions and phonecalls Cheers mate

Mr Mike Rainbird for bullying me to get a 6° rear beam, it was well worth it cheers mate, and for supurb service as usual - more than I can say for some of the people/companies I have used for buying bits during this resto. But I'm not that sort of person so you'll never know

Mark (markyd3 on here) for lending me all his tools like extra jack and axle stands etc AGAIN! Cheers buddy

Tony (NUTS RuS) and Rob (The Diva) for helping me try to sort the problem with the rear brakes, hopefully should all be done tonight

Paul @ North Yorks for supplying replacement bits as I broke them

Kev (CosKev3) for doing his resto and inspiring me to do mine, I wouldn't have done it without seeing yours mate. And cheers for finding those arch liners too And a big thanks to everyone who's shown consistent interest in this, the other Kev, redrsmk5, R5COS etc

And everyone on my local RSOC forum for their support

Hope I haven't forgot anyone!!

Cheers,

Charlie
Old 02-10-2007, 10:14 AM
  #147  
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Glad it`s nearly there matey.....

Car looks great mate,it`s a credit to you..
Old 02-10-2007, 01:27 PM
  #148  
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Well worth all the hard work mate looks really smart


Brian
Old 02-10-2007, 02:06 PM
  #149  
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What wa up with the brakes charlie ? Mine went on no probs.
Old 02-10-2007, 07:19 PM
  #150  
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No probs m8

You've done a good job

Didn't realise you won the liners,how much????What condition are they in????

Originally Posted by KSA-Cossie
What wa up with the brakes charlie ? Mine went on no probs.
Mine didn't

Old 02-10-2007, 08:17 PM
  #151  
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The Diva
Cheers mate, would have been stuck without you

Brian
Thanks a lot mate

KSA-Cossie
Pm'd

CosKev3
Cheers Kev, I got the liners for the starting price (Ł40), they are in pretty good nick (Soft and flexible unlike my old ones that cracked as I was taking them off!) There was a bit of paint but I just scraped it off... all good! Thanks again matey
Old 02-10-2007, 08:20 PM
  #152  
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Read your feature earlier on charlie,it was fookin mint before too m8.
Old 02-10-2007, 09:42 PM
  #153  
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Kev,

Thanks ever so much for the kind words mate

It is on a whole different level now
Old 02-10-2007, 10:24 PM
  #154  
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Originally Posted by CharlieSaff
Kev,

Thanks ever so much for the kind words mate

It is on a whole different level now
yep..........TOP level yours and Kevs are my inspiration to do mine! R5 Cos is doing well with his at the minute too shame they spend all their lives harly getting looked at under there but the peace of mind will be great Well done again mate im very impressed
Old 04-10-2007, 07:32 AM
  #155  
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Originally Posted by redrsmk5
Originally Posted by CharlieSaff
Kev,

Thanks ever so much for the kind words mate

It is on a whole different level now
yep..........TOP level yours and Kevs are my inspiration to do mine! R5 Cos is doing well with his at the minute too shame they spend all their lives harly getting looked at under there but the peace of mind will be great Well done again mate im very impressed
Thank you very much mate

Yours is coming along very well mate

Well Kev's was the only reason I done mine!!
Old 04-10-2007, 10:54 PM
  #156  
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well done mate glad its finished and back on the road its a real credit to ya... heres to another 16 years+ for your saff.... with all the breaking of cosworths thats going on now its great to see ones having money spent on them to keep them minty mint but yet useable... happy motoring mate....
Old 05-10-2007, 07:23 AM
  #157  
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Well done
Old 05-10-2007, 09:22 AM
  #158  
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You should all stop posting pics of resto's as I've got no time (read: money) to start on ours

GREAT result on a fantastic car
A real credit to you
Nice to see there are still people around that put this kind of time and effort in a 4d and don't think of it as the ugly duckling of the family
Old 06-10-2007, 02:13 PM
  #159  
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R5COS
Thanks very much mate, I'll drink to that

Twins
Thanks for all your adivce mate, love your motor

CossieGirl
Thanks a lot
It means a lot to get all these replies
Old 06-10-2007, 02:17 PM
  #160  
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Here are some pictures of it all done, sitting on my drive.

I gave it a wash as well, it had about an inch of dust after sitting in the garage for 7 weeks I should have covered it up really















All ready for the WSRSOC meet tomorrow


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