Restorations, Rebuilds & Projects. Restoring her to Concourse? Just getting her running again? Or got a mad project? This is your room.

B9KOS: Shonky Ver 2.0 is here !!! Updated 13-04-10

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Old 07-07-2006 | 09:51 PM
  #81  
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Old 07-07-2006 | 10:36 PM
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Looking good richie.

im sure there will be some goodies for you there tomorrow and more pennies to spend.

See you there.
Old 07-07-2006 | 10:44 PM
  #83  
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Thanks again for the comments fellas

See you tomorrow Kelv
Old 07-07-2006 | 11:06 PM
  #84  
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gimme a call tommorrow mate i'll be there aswell

all meet up for a chin wag
Old 08-07-2006 | 12:01 AM
  #85  
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Originally Posted by Ryan
gimme a call tommorrow mate i'll be there aswell

all meet up for a chin wag
Will do mate
Old 08-07-2006 | 07:01 PM
  #86  
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looking forward to some more hard labour tomorrow, we might even do enough to give another update
Old 09-07-2006 | 04:35 PM
  #87  
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Had a good day at Combe yesterday Didn't have the balls to take the Doris' fiesta on track

Met up with Jaseshaffy, Kelv, Ryan, RAN S S, Marco and Martin, Eagle and Nigel b and many others

Came home with some goodies

Loads of Mobil 1 Motorsport, new CPS, 071 plugs, cam belt and tensioner and a small torque wrench from Matt Lewis Excellent price and service off Matt as usual

Some nice black Roose hoses of Kelv and some stainless steel ties to hold my exhaust wrap on the downpipe.

And the Doris' little XR2i returned 38mpg at an average 90mph
Old 09-07-2006 | 09:58 PM
  #88  
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Originally Posted by B9KOS
Had a good day at Combe yesterday Didn't have the balls to take the Doris' fiesta on track

Met up with Jaseshaffy, Kelv, Ryan, RAN S S, Marco and Martin, Eagle and many others

Came home with some goodies

Loads of Mobil 1 Motorsport, new CPS, 071 plugs, cam belt and tensioner and a small torque wrench from Matt Lewis Excellent price and service off Matt as usual

Some nice black Roose hoses of Kelv and some stainless steel ties to hold my exhaust wrap on the downpipe.

And the Doris' little XR2i returned 38mpg at an average 90mph
Im lucky if i get araound 20/24mpg out of my discovery and thats @ 56/60mph @ 90 its more like 10 if im lucky
Old 09-07-2006 | 10:06 PM
  #89  
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Also whee you putting you fuse box inside the car then m8 ???
Im using a standard loom off a old 2lt twin cam and i have been removing parts of that aswell lol

I Hate Wiring tho These is my big mess so far


Also Painted up my Foam filled tank It has a couple of dent but nothing bad and it cleaned up realy good with out painting it but i did anyway Just need a new strap next for it And im looking to run the brake line thought the inside @ some point but moneys Tight Again
Old 09-07-2006 | 10:46 PM
  #90  
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Originally Posted by Alan s1
Also whee you putting you fuse box inside the car then m8 ???
Im using a standard loom off a old 2lt twin cam and i have been removing parts of that aswell lol

I Hate Wiring tho These is my big mess so far


Also Painted up my Foam filled tank It has a couple of dent but nothing bad and it cleaned up realy good with out painting it but i did anyway Just need a new strap next for it And im looking to run the brake line thought the inside @ some point but moneys Tight Again
Removed the loom to sort out a problem i had in the bottom of the fuse box that was 'fixed' by an auto-electrician Bodged more like, it was a fire waiting to happen

While the loom is out i have removed the following wiring: front fogs, headlight wash wipe, the cig lighter and stereo supply, the door open/light out warning boxes and wiring and also the alarm that was put in by a Thatcham approved dealer. Looked like it was fitted by a 3 year old with some crimps and a roll of black tape Refitting the alarm properly with all soldered and heat shrink covered joints and taped in with the main loom. Also running new feed to the fuel pump and supplies to the windscreen washer pump and water injection pump which are located in the boot now with a nice big 10 litre tank

Its fiddly but will be worth it in the long run
Old 09-07-2006 | 10:53 PM
  #91  
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Cool like i have done then removered most of the crap

Also where are you putting the fuse box then or have'nt you got that far
Old 09-07-2006 | 11:00 PM
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Fuse box going either just to the right of the steering column so i can use a 4x4 lower dash with the opening glove box type bit or above the transmission tunnel where the ashtray/stereo was with a carbon/flocked cover

Still undecided but probably be the first option so i still have ability to fit a stereo
Old 09-07-2006 | 11:04 PM
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Originally Posted by B9KOS
Fuse box going either just to the right of the steering column so i can use a 4x4 lower dash with the opening glove box type bit or above the transmission tunnel where the ashtray/stereo was with a carbon/flocked cover

Still undecided but probably be the first option so i still have ability to fit a stereo
You big TART Well the traffic new on the road maybe useful
Old 09-07-2006 | 11:13 PM
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Originally Posted by Alan s1
Originally Posted by B9KOS
Fuse box going either just to the right of the steering column so i can use a 4x4 lower dash with the opening glove box type bit or above the transmission tunnel where the ashtray/stereo was with a carbon/flocked cover

Still undecided but probably be the first option so i still have ability to fit a stereo
You big TART Well the traffic new on the road maybe useful
Can turn the volume up when i get any funny 'knocking' noises
Old 09-07-2006 | 11:59 PM
  #95  
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Sh1t for got about having to do that not driven the car for over a yr now
Old 10-07-2006 | 08:52 AM
  #96  
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Nice one Rich
Old 10-07-2006 | 11:55 AM
  #97  
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Originally Posted by StickerPaul
Nice one Rich
Cheers Paul

Just ordered my oil pump direct from Cosworth. Should hopefully have it delivered friday
Old 12-07-2006 | 05:11 PM
  #98  
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Originally Posted by B9KOS
Just ordered my oil pump direct from Cosworth. Should hopefully have it delivered friday
I'll keep my fingers crossed for you pal
Old 14-07-2006 | 11:01 PM
  #99  
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Couple of little updates:

No oil pump yet

Started to sort out connections for my oil breather pipes. I'm going to use ptfe lined stainless steel braided hose with swaged on zinc plated adaptors.
Many thanks to Mike R for the advice

Using a -10 for the oil return from the tank back to the sump. It returns under the level of the oil.



Having removed the standard 'kidney box' breather i machined -12 adaptor down to fit the block. Going to make a bracket that bolts to the engine mounting arm to hold it in the block.





Instead of the pipe running between the inlet manifold a 90 degree adaptor lets the hose run over the starter motor and up to the tank







Also had couple more bits delivered

Silicon to go between intercooler and swedish style plenum



Six paddle Alcon clutch and cover.





Also fitted some Fiesta turbo wheels to the Doris' XR2i

Old 15-07-2006 | 05:03 AM
  #100  
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Looks like you been busy then m8
Going to look over mine Later just got in from work so im trying to stay awake

Dont know whot i can do on it yet tho
Old 19-07-2006 | 06:34 PM
  #101  
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Due to continued problems with trying to get a good oil pump and a possible career change i'm sad to say after 10 years of owning B9KOS i'm 99% decided she's finally going the way most Cossie's seem to go......

In bits

All enquires by e-mail only please to b9kos@hotmail.co.uk
Old 19-07-2006 | 06:46 PM
  #102  
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after all that effort

Old 19-07-2006 | 07:00 PM
  #103  
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lets be honest, you cant remember how it goes back together can you
Old 19-07-2006 | 07:04 PM
  #104  
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right i best start putting my name to some bits
Old 19-07-2006 | 07:07 PM
  #105  
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Originally Posted by Ryan


right i best start putting my name to some bits
nice loom if your interested
Old 19-07-2006 | 07:10 PM
  #106  
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no shit



gimme a price on :

Fuel Pressure Reg & Fuel Rail.

Old 19-07-2006 | 07:29 PM
  #107  
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Originally Posted by trevCOSS
lets be honest, you cant remember how it goes back together can you
Old 19-07-2006 | 07:58 PM
  #108  
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The final decision will be made over the weekend once i've got a feel for how much will sell
[/b]
Old 19-07-2006 | 08:04 PM
  #109  
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oh and possibly the cam cover

Old 20-07-2006 | 07:33 AM
  #110  
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Rich dont you bloody dare sell!! You've come this far, its all down hill from now!

Can't you just order a new pump form GGR (ebay) and get Cosworth to refund you?
Old 20-07-2006 | 08:18 AM
  #111  
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I think its the curse of white saph track cars. You get it 90% finished then break it

PON
Seveneigths
Now Richie

Come on mate, you'll regret it
Old 20-07-2006 | 06:36 PM
  #112  
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Tis a very nice car mate be such a shame to break it, stick it out you will regret breaking it otherwise

Old 21-07-2006 | 04:09 PM
  #113  
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Did you get my PM
Old 21-07-2006 | 06:44 PM
  #114  
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I like the change to the signature keep at it mate, all you have to do is drink tea whilst I re build it for you
Old 22-07-2006 | 06:46 AM
  #115  
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nice one m8 you know it makes sence
Old 24-07-2006 | 03:30 PM
  #116  
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Nice one Rich
Old 24-07-2006 | 11:25 PM
  #117  
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Thanks for all the comments and pm's fellas

After a weekend away from cars and Pf the i've made the decision to finish it

So got a busy couple of weeks ahead as its booked in at MSD on the 12th August for live mapping
Old 25-07-2006 | 08:07 AM
  #118  
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Great news
Old 25-07-2006 | 11:20 AM
  #119  
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Good news mate....knew you'd see sense in the end
Old 25-07-2006 | 10:32 PM
  #120  
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Time for the first daily update in the run up to the final roadtrip to MSD.

Firstly just been for a nice cavery/pint after a good day working in the sun.

Refitted the heater, windscreen wiper motor, heater/engine dividing panel, morrettes & indicators. Also fitted the header tank in its new posistion where the battery used to be.

Covered the drivers side inner wing and transmission tunnel with some aluminium foil tape to reflect as much heat as possible. The down pipe is going to be covered in exhaust wrap aswell so i can hopefully run with no heat shield My thinking on this is that now i have no ABS unit and have changed to a 4x4 manifold the distance between the brake resevoirs and the turbo/downpipe is sufficent to allow a good air flow through



After some final tidying the main loom in the engine bay is now complete. All the loom runs around the drivers side inner wing now instead of going down by the turbo. Secured it in place using rubber lined 'P' clips instead of the usual plastic clips.

The radiator fan wiring has been completely removed to be replaced by a seperate sub loom that will include an overide switch and a fans on LED indication in the instrument cluster.

The wiring for the front fog lights, windscreen washers pump(tank relocated to the boot) and headlamp washers/wipers has been removed.

Using one of the connectors i removed from the loom i made a neat little sub loom for the reverse light switch.



Early start again tommorrow



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