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A few pics 16v engine build

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Old 25-01-2006, 05:57 PM
  #1  
Andy-R
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Default A few pics 16v engine build

After a dodgey valve decided to drop its head into the bottom end off my 1.6CVH wipeing out my freshly built engine last year I decided it was the ideal time to move to a 2.0 16V.

A few pics of my new build which should be ready to roll come sping time

Gated Sump being prepped







Crank after ballancing.



Block



Pistons & Rods(AVA spec)







Inlet and boddies (AVA spec)




Tubular in process off being adapted to fit 16V





hope you like
Old 25-01-2006, 06:04 PM
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JimmyBoy
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Looking good m8, what sort of power you hoping to achive, what turbo / injectors are you using?

How much was that ava inlet?

Old 25-01-2006, 06:24 PM
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T28 RST
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Looking good Andy
Old 25-01-2006, 06:26 PM
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Twins
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Will look lush in the engine bay
Old 25-01-2006, 06:27 PM
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rapidcossie
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yeah top stuff andy!

cant wait to see old B8 back on the road!!

davey better be worried by the looks of it
Old 25-01-2006, 06:40 PM
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Andy-R
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Cheers Lads

Power wise I'm not sure, Turbo to be decided upon, Injectors will likely be the greens since they are there and see what comes from them.

All im looking for is nice power delivery and usable power for the road and track, the bottom end is spec'd for a lot more power than I'm likeley to chuck at it.
Better to be strong & have the potential for more power If and when I decide I want/need it.
Old 25-01-2006, 06:54 PM
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martinmace
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nice one mate love the inlet

Trending Topics

Old 25-01-2006, 07:05 PM
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rapidcossie
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Originally Posted by B8
Cheers Lads

Power wise I'm not sure, Turbo to be decided upon, Injectors will likely be the greens since they are there and see what comes from them.

All im looking for is nice power delivery and usable power for the road and track, the bottom end is spec'd for a lot more power than I'm likeley to chuck at it.
Better to be strong & have the potential for more power If and when I decide I want/need it.
would be nice to see 300 ATW
Old 25-01-2006, 07:09 PM
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Charlie Chalk
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Spot on Andy
Old 25-01-2006, 07:35 PM
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rabmc
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Andy thats the real deal

Shame those pistons need to go in a car though , really nice to look at
Old 25-01-2006, 08:03 PM
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adamS2RST
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Originally Posted by B8
Cheers Lads

Power wise I'm not sure, Turbo to be decided upon, Injectors will likely be the greens since they are there and see what comes from them.

All im looking for is nice power delivery and usable power for the road and track, the bottom end is spec'd for a lot more power than I'm likeley to chuck at it.
Better to be strong & have the potential for more power If and when I decide I want/need it.
Wise words.

Looking superb mate, really really nice! Good luck with that, keep us updated
Old 25-01-2006, 08:25 PM
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andyt
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nice mate nice
Old 25-01-2006, 08:29 PM
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Charlie Chalk
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Seeing this make me want to do a zetec..
Old 25-01-2006, 08:43 PM
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Tim
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AWSOME
Old 25-01-2006, 09:22 PM
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chrisErst
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awsome, looking great
Old 25-01-2006, 09:26 PM
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vroooom ptssssh
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Looking superb Andy, didnt think the build was as far on


Cant wait to see it back on the road
Old 26-01-2006, 12:51 AM
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Ad4m RST
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looks to be a monstrous build ...a reliable 310hp+ all day long with grunt to spare

full zetec gets more and more tempting
Old 26-01-2006, 02:08 AM
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wildheart
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Looking good

You gonna put it track at Croft this year?

And did you go to the put with dingy and steven rw after last years croft by any chance?
Old 26-01-2006, 01:38 PM
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Andy-R
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Cheers for your possitive input folks


Originally Posted by wildheart
Looking good

You gonna put it track at Croft this year?

And did you go to the put with dingy and steven rw after last years croft by any chance?
Hi M8 yeah I'll more than likely have it at Croft (either that or the EVO) decisions decisions

Your right about last year and the pub were you at the smae table as us with your lady? Your car had broken down If I recall?

Good grub that day
Old 26-01-2006, 03:09 PM
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davidch
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Originally Posted by rapidcossie
yeah top stuff andy!

cant wait to see old B8 back on the road!!

davey better be worried by the looks of it
nice one andy better get the lads to start building mine now

and it will be euan that will be worried
Old 27-01-2006, 08:55 PM
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AustenW
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Looks nice

Why did you decide to go short inlet runners and long exhaust primaries?
Old 27-01-2006, 10:50 PM
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Red16
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one tastey engine you building there boss
Old 27-01-2006, 11:47 PM
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toff
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looking sweet andy hope to see it on the road soon
Old 28-01-2006, 12:49 AM
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its gonna b a beast!!!
Old 28-01-2006, 07:19 AM
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Old 29-01-2006, 12:42 AM
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wildheart
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Originally Posted by B8
Cheers for your possitive input folks


Originally Posted by wildheart
Looking good

You gonna put it track at Croft this year?

And did you go to the put with dingy and steven rw after last years croft by any chance?
Hi M8 yeah I'll more than likely have it at Croft (either that or the EVO) decisions decisions

Your right about last year and the pub were you at the smae table as us with your lady? Your car had broken down If I recall?

Good grub that day
Thought it was you i met

Yep my car had blown the turbo

And she's not my lady so if you fancy a go on her let me know
Old 29-01-2006, 11:12 AM
  #27  
JamboRS
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seen your engine when i was in ava last week,lookin sweet mate,cant wait to see it finished
Old 29-01-2006, 11:24 AM
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Stoo
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Nice Andy
Old 07-02-2006, 01:11 AM
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Originally Posted by B8
Hi M8 yeah I'll more than likely have it at Croft (either that or the EVO) decisions decisions
i tell ya what take both and i'll track the one you dont choose...and to be fair i'll pay the track costs and fuel lol

good shit tho. glad its coming together!
Old 07-02-2006, 02:58 AM
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I registered on this site after I saw your engine. Just wanted to let you know I really admire the work you've done to that Zetec - everything looks top notch.

Are you planning on running billet main caps? Is the block a Cosworth/CGI block (because of the oil squiters)? Looks like your using a stock flywheel - any reason? If doing a turbo application, why did you decide on such long runners before the turbo (because of thermal efficiency)?

Here's a run down of my Zetec block:
Focus Power block with machined oil gallies
Focus Power modified oil pump
Diamond 8.0 Pistons w/ Total Seal rings
Eagle Rods w/ ARP hardware
Focus Power billet main caps w/ ARP hardware
Focus Power cyro treated crank
Focus Sport flywheel w/ ARP hardware
Ishihara-Johnson zero clearance teflon crank scraper
Ishihara-Johnson vertical surge baffle with horizontal trap door

Zetec head:
Ford Racing head with 1mm oversized valves
Crower Stage 2 cams
Focus Central Adjustable cam gears
Crower titanium springs and retainers

Everything else:
Focus Central 65mm throttle body
Ford Racing intake manifold
Tubular manifold for the GT28RS/GT30R




Old 07-02-2006, 07:06 AM
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lmans123
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nice m8
Old 07-02-2006, 07:59 AM
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Looking cool hun
Old 07-02-2006, 08:35 AM
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Nice
Old 07-02-2006, 09:30 AM
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That is going to be a monster mate, proper jellous with them rods

Is it a whole black top Zetec you are using or a mix of the two?

Old 07-02-2006, 11:30 AM
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Dan
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Will be a proper weapon mate, love it!
Old 07-02-2006, 12:01 PM
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Originally Posted by davidch
Originally Posted by rapidcossie
yeah top stuff andy!

cant wait to see old B8 back on the road!!

davey better be worried by the looks of it
nice one andy better get the lads to start building mine now

and it will be euan that will be worried
bring it on mate!!
Old 07-02-2006, 03:51 PM
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Looking cool mate

Nice pistons too, I'm using JE's to in my YB full engine rebuild too (blueprint)
Old 07-02-2006, 04:06 PM
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CliffRS4
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Love the inlet manifold
Old 07-02-2006, 04:10 PM
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Johnny Knoxville
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Looks like a full silver top engine but with just the black to cam cover?
Old 07-02-2006, 04:52 PM
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Andy-R
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Here was me thinking that this thread had dropped away to the depths

Cheers everyone for your kind comments, its appreciated

Originally Posted by Lambchop
Originally Posted by B8
Hi M8 yeah I'll more than likely have it at Croft (either that or the EVO) decisions decisions
i tell ya what take both and i'll track the one you dont choose...and to be fair i'll pay the track costs and fuel lol

good shit tho. glad its coming together!
Aye Aye Steve that sounds like a plan, would be fun, undecided on what to do, can maybe sort it so we get the best of both worlds.

Originally Posted by EggYolk
I registered on this site after I saw your engine. Just wanted to let you know I really admire the work you've done to that Zetec - everything looks top notch.

Are you planning on running billet main caps? Is the block a Cosworth/CGI block (because of the oil squiters)? Looks like your using a stock flywheel - any reason? If doing a turbo application, why did you decide on such long runners before the turbo (because of thermal efficiency)?
Looks to me like your building a bit of a monster yourself Best of luck with your build

Thanks for your interest I cant however take credit for the work as its all down to AVA who have spec'd and built the engine.

I'll do my best to answer your questions

No! not billet main caps

The block is the later of the Zetec's rather than the CGI block, the oil spray jets come as standaard on this later block BONUS

The reason for the selection of flywheel(which has been modified) is purley down to the fact that I couldnt justify the expenditure of an uprated ZT clutch especialy when I had a perfectly good/new uprated clutch from my previous build & have a couple of strong non MTX, ATB equiped boxes sitting.

The manifold design: Thermal dynamics do play a part, there is however more to the design, specificaly relating to revs. Its not my place to divulge the ins and outs as a lot of R&D has gone into the design as i'm sure you can appreciate.

Originally Posted by Rossco
That is going to be a monster mate, proper jellous with them rods

Is it a whole black top Zetec you are using or a mix of the two?

Rossco its a complete Blacktop, it would be nice to have a rod and piston just to look at, they are Sweeeet


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