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Mapping finished on my friends zetec turbo

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Old 07-04-2012, 02:19 PM
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clarke5700
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Default Mapping finished on my friends zetec turbo



As said ignore the dips in the graph that was pervious runs where we had a voltage issue
Old 07-04-2012, 02:20 PM
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<a href="http://s336.photobucket.com/albums/n352/clarke5700/?action=view&current=66c5e4c0.mp4" target="_blank"><img src="http://i336.photobucket.com/albums/n352/clarke5700/66c5e4c0.mp4" border="0" alt="Photobucket Pictures, Images and Photos" /></a>
Old 07-04-2012, 02:21 PM
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Get there in the end

http://i336.photobucket.com/albums/n...0/66c5e4c0.mp4
Old 07-04-2012, 02:34 PM
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v man
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whats the spec
Old 07-04-2012, 02:40 PM
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Forged engine ported head and a gtx30
Old 07-04-2012, 02:42 PM
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What boost pressure?
Old 07-04-2012, 02:49 PM
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what manifolds being used
Old 07-04-2012, 02:51 PM
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DD exhaust manifold area 6 inlet and 1.8/ 1.9 bar boost presure
Old 07-04-2012, 05:29 PM
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Should see some decent 1/4 mile times at central day ay!
Old 07-04-2012, 05:57 PM
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I hope you can keep up lol
Old 07-04-2012, 08:58 PM
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every time ive seen it go it never gets of the line just lots and lots of wheel spin , u done anythin to change that?
Old 08-04-2012, 10:24 AM
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Just to let you know. Zetec oil pumps do not like 490 bhp! It lasted all of 6 hours! Fingers crossed I will get away with a new pump and bearings!
Old 08-04-2012, 02:29 PM
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Very cool.
Old 08-04-2012, 03:05 PM
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Originally Posted by ST Turbo
Just to let you know. Zetec oil pumps do not like 490 bhp! It lasted all of 6 hours! Fingers crossed I will get away with a new pump and bearings!
oh dear
Old 08-04-2012, 05:07 PM
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Originally Posted by ST Turbo
Just to let you know. Zetec oil pumps do not like 490 bhp! It lasted all of 6 hours! Fingers crossed I will get away with a new pump and bearings!
depends how you use 490 bhp

if your ragging it every 5 mins then got to expect something to brake
Old 08-04-2012, 07:46 PM
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What you reviving to i know of zetec turbos with more hp and they had no trouble with oil pumps
Old 08-04-2012, 08:41 PM
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Originally Posted by creator
What you reviving to i know of zetec turbos with more hp and they had no trouble with oil pumps

To be honest I think the oil wasn't warm enough! Its got a hard cut at 7200! Plus I drive it like a stole it so Never mind! It's more annoying the fact that I've been waiting 8 weeks for an oil pump on my dry sump kit!
Old 08-04-2012, 08:43 PM
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Originally Posted by ST Turbo
To be honest I think the oil wasn't warm enough! Its got a hard cut at 7200! Plus I drive it like a stole it so Never mind! It's more annoying the fact that I've been waiting 8 weeks for an oil pump on my dry sump kit!

Also had an oil pump go at 350bhp so I personally think it's got a lot to do with luck! And that oil pump went on the dyno!
Old 08-04-2012, 09:27 PM
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sorry to hear that alex, its a pain in the ass that with these zt there is no easy fix on the oil pumps,, worry about it every drive now.
Old 08-04-2012, 09:52 PM
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Originally Posted by v man
depends how you use 490 bhp

if your ragging it every 5 mins then got to expect something to brake
Im putting it down to luck tbh i run a silvettop at 415hp en smash the shit out of it every time im on the strip!! No problems yet touch wood!!
Old 08-04-2012, 09:53 PM
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Originally Posted by stuart collins
every time ive seen it go it never gets of the line just lots and lots of wheel spin , u done anythin to change that?
Every time you have seen the blue one?? Its only been out once lol or do you mean my fiesta?
Old 08-04-2012, 09:56 PM
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Originally Posted by nevsrevs
sorry to hear that alex, its a pain in the ass that with these zt there is no easy fix on the oil pumps,, worry about it every drive now.
Same hear lol. What power are you running??
Old 08-04-2012, 09:58 PM
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The most convincing theory about Zetec oil pump failure is about resonance...Get the bottom end balanced, add a billet oil pump and failure is much less likely.
Old 08-04-2012, 10:02 PM
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we are running 407bhp at moment, got the limit @ 6800, and are running a standard flywheel, just incase it is harmonics
Old 08-04-2012, 10:03 PM
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Originally Posted by hogdog
The most convincing theory about Zetec oil pump failure is about resonance...Get the bottom end balanced, add a billet oil pump and failure is much less likely.


Or just fit the dry sump kit I've got sitting there lol! Just waiting on the pump and she will be mint, raise the revs to about 8.5k gtx35 and aim for a solid 550! Then give it death! Lol!
Old 08-04-2012, 10:27 PM
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Originally Posted by ST Turbo
Or just fit the dry sump kit I've got sitting there lol! Just waiting on the pump and she will be mint, raise the revs to about 8.5k gtx35 and aim for a solid 550! Then give it death! Lol!
I can see the valve heads falling off lol
Old 08-04-2012, 10:28 PM
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Originally Posted by nevsrevs
we are running 407bhp at moment, got the limit @ 6800, and are running a standard flywheel, just incase it is harmonics
Yea i have an oil presure gauge right infrount of my eyes just in case lol
Old 08-04-2012, 10:38 PM
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yea are oil gauge is right in front of us and we got a big red oil warning bulb on the dash, it just luck of the draw, we have polished are pump P.R.V and up rated the spring, just in case it gets stuck open.
Old 08-04-2012, 10:42 PM
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Originally Posted by ST Turbo
Or just fit the dry sump kit I've got sitting there lol! Just waiting on the pump and she will be mint, raise the revs to about 8.5k gtx35 and aim for a solid 550! Then give it death! Lol!
Assuming you're on an 86mm bore, the mean piston speeds you'll achieve at 8500rpm will most likely cause rod bolt failure...
Old 08-04-2012, 10:42 PM
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Originally Posted by nevsrevs
yea are oil gauge is right in front of us and we got a big red oil warning bulb on the dash, it just luck of the draw, we have polished are pump P.R.V and up rated the spring, just in case it gets stuck open.
I dont think its so much the prv more so the gears shattering ive seen a few broken sets now got some pics on my phone of alexs when it went on the dyno
Old 08-04-2012, 11:02 PM
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Originally Posted by nevsrevs
yea are oil gauge is right in front of us and we got a big red oil warning bulb on the dash, it just luck of the draw, we have polished are pump P.R.V and up rated the spring, just in case it gets stuck open.
you going to pod with focus mate im taking the fiesta be good to see how it goes, i just been doing a 450bhp mini rear engined hes coming should be pretty quick
Old 08-04-2012, 11:05 PM
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Good figures but why on earth would you use a gtx35 for 550hp ! Its a 700+hp rated turbo.

Bad luck on the pump failure, hope the pump is the only damage.

Harmonic damper and a proper balance would be next on the list really but I guess the dry sump with resolve the problem.
Old 08-04-2012, 11:24 PM
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Originally Posted by JonnyBravo
Good figures but why on earth would you use a gtx35 for 550hp ! Its a 700+hp rated turbo.

Bad luck on the pump failure, hope the pump is the only damage.

Harmonic damper and a proper balance would be next on the list really but I guess the dry sump with resolve the problem.

It's more for the fact that the gtx 35 will achieve that hp without it being near its limit and will give a better spool time then a normal gt35! That was my thinking anyway! Might just change the exhaust housing on the my gtx3076 first and see how that performs!

Big will... Didn't know rod bolt failure was a problem at 8.5k, that would be where the hard cut limit will be set at anyway! I will have a look into it but never heard about it before! Ive been more concerned about the valves to be honest!
Old 08-04-2012, 11:39 PM
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Originally Posted by ST Turbo
It's more for the fact that the gtx 35 will achieve that hp without it being near its limit and will give a better spool time then a normal gt35! That was my thinking anyway! Might just change the exhaust housing on the my gtx3076 first and see how that performs!

Big will... Didn't know rod bolt failure was a problem at 8.5k, that would be where the hard cut limit will be set at anyway! I will have a look into it but never heard about it before! Ive been more concerned about the valves to be honest!
The geometry of the engine needs to be considered before raising the revs, the bore diameter, crank stroke and rod length need to be analysed to ascertain the stroke to bore ratio and the mean piston speeds.

Finite Element Analysis of connecting rod structure highlights the areas in which the load concentrates:


When you think about it, the piston is travelling up the cylinder at horrendous speed, then the bottom of the rod cap is responsible for containing the rod and the piston accelerating (in the region of 20-25 metres per second!) - and the only thing holding that cap on is the connecting rod bolts!!!

As such, you need to make sure your piston speeds are 'safe' - otherwise its very likely the rod bolts will fail in time.
Old 09-04-2012, 07:36 AM
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Originally Posted by Big Will_
The geometry of the engine needs to be considered before raising the revs, the bore diameter, crank stroke and rod length need to be analysed to ascertain the stroke to bore ratio and the mean piston speeds.

Finite Element Analysis of connecting rod structure highlights the areas in which the load concentrates:


When you think about it, the piston is travelling up the cylinder at horrendous speed, then the bottom of the rod cap is responsible for containing the rod and the piston accelerating (in the region of 20-25 metres per second!) - and the only thing holding that cap on is the connecting rod bolts!!!

As such, you need to make sure your piston speeds are 'safe' - otherwise its very likely the rod bolts will fail in time.

That sounds a bit too far in depth for my knowledge so maybe I won't rev it so high! Although there's a lot of N/A Zetec's which rev quite high and I'm sure there's nothing special with the rod design or bolts, just standard forge rods and arp rod bolts!

To be honest I'm going to fit the dry sump kit, change the exhaust housing to a .82 and take the revs up to about 8k and see where the power tails off, obviously theres no point in taking the rev limit higher if it's not going to continue making power! The main reason I want to rev a bit higher is so that I can reduce a gear change when going up the strip so I can cross the line in 4th!
Old 09-04-2012, 10:17 AM
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Originally Posted by ST Turbo



That sounds a bit too far in depth for my knowledge so maybe I won't rev it so high! Although there's a lot of N/A Zetec's which rev quite high and I'm sure there's nothing special with the rod design or bolts, just standard forge rods and arp rod bolts!

To be honest I'm going to fit the dry sump kit, change the exhaust housing to a .82 and take the revs up to about 8k and see where the power tails off, obviously theres no point in taking the rev limit higher if it's not going to continue making power! The main reason I want to rev a bit higher is so that I can reduce a gear change when going up the strip so I can cross the line in 4th!
You tend to find that very high revving engines use a reduced stroke which in turn, does reduce the capacity, but allows higher engine speeds to be used safely. The compromise of higher revs and reduced capacity can see larger turbos employed more efficiently.
Old 09-04-2012, 10:26 AM
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Originally Posted by cossyking
you going to pod with focus mate im taking the fiesta be good to see how it goes, i just been doing a 450bhp mini rear engined hes coming should be pretty quick
no pod mate, just combe for a shake down on the 30th, how is the fiesta doing? be good to see your times, you got a mtx75 strapped in there yet?
Old 12-04-2012, 05:42 PM
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Right well I may aswel up date you all, oil pump let go on me on Saturday, and I spun all 4 shells! So, some new Rods, a crank and some shells later I have a new engine built! Couple that with my dry sump kit which is in the process of being fitted, fingers crossed there shouldn't be much more which can possible go wrong!

Question is, I want to make it to central day! Lol! I have 2 days to put the engine back in the hole! And find a new belt for my dry sump kit, as the belt they sent was too long and too wide! Very very annoying!
Old 12-04-2012, 05:54 PM
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bugger. good luck.
Old 21-04-2012, 03:08 AM
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Hows this going??

The gtx3076 coupled with a good map will do 550hp anyway,
Nice to see you have gone the dry sump route...
I run a ford racing billet oil pump,
My std pump was fine even when revving to 7500 i just changed it because im going for a +8k rpm limit for top speed test,


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