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Old 09-01-2006, 08:13 PM
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RobbieS
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Default Newbie from Holland

Hi,

Chip (-3door) said that i should join PF because i could find good tech. info over here, so I did here i am.

Don't drive a highpower ford, just an Escort clipper as daily.
My main car is a MK3 Astra GSI, which i'm prepping a new engine for atm.
It 'll be running a GT35R, engine is completely rebuild. Omega pistons, steel rods, steel crank, big headwork etc.
Together with a mate of mine we make some custom parts.

This is my car, little bit Ford it's RS blue


Little bit of engine


some of our home-made things




that's about it. I could post some more specs/pics on the engine if you want.
Old 09-01-2006, 08:14 PM
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Greg Shepherd
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Hello and welcome to pf
Old 09-01-2006, 08:15 PM
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Anonymous
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Great to see you made it over here mate


Welcome to the site.


Its 99% utter useless garbage and social chat, but its worth wading through for the decent posts that pop up too, as there are some VERY well clued up people on here
Old 09-01-2006, 08:16 PM
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MAD EVO 4
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Hello and welcome to PF bro enjoy your stay
Old 09-01-2006, 08:17 PM
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Dan
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Hello and welcome mate! Very nice Astra that, it just works, not too overdone!
Old 09-01-2006, 08:17 PM
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PS

That bottom picture of the exhuast manifold you made doesnt look anywhere near as good as the one on the engine, looks awesome there
Old 09-01-2006, 08:18 PM
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Zetecfiesta
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hello and welcome!
Old 09-01-2006, 08:23 PM
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RobbieS
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Originally Posted by chip-3door
Welcome to the site.
Its 99% utter useless garbage and social chat, but its worth wading through for the decent posts that pop up too, as there are some VERY well clued up people on here
well that's even better than the Dutch vaux forum, 99,98% useless
Old 09-01-2006, 08:25 PM
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Adrian
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Welcome to PF.
Old 09-01-2006, 08:42 PM
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MARCOSWORTH
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Welkom
Old 09-01-2006, 08:42 PM
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NUTS RuS
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Welcome
Old 09-01-2006, 08:42 PM
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darr686
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Hello nice n smooth gsi
Old 09-01-2006, 08:42 PM
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Originally Posted by MARCOSWORTH
Welkom
Your spelling sucks
Old 09-01-2006, 08:46 PM
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rscozzysie
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welcome to pf mate
Old 09-01-2006, 08:53 PM
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MARCOSWORTH
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Originally Posted by chip-3door
Originally Posted by MARCOSWORTH
Welkom
Your spelling sucks

Sorrie tjip
Old 09-01-2006, 08:54 PM
  #16  
Csm
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Hello ,astra really suits the imperial blue tho

Bout the only vaux i like is the mrk 3 astra GSI ,nice car
Old 09-01-2006, 09:01 PM
  #17  
wimwerf
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welkom...
Old 09-01-2006, 09:02 PM
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Rich@rd
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Another dutch man

Welkom
Old 09-01-2006, 09:31 PM
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Its an invasion

They are fucking everywhere!
Old 09-01-2006, 10:14 PM
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Stu @ M Developments
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Welcome to PassionFord, lets have more pics

Chip, even at only 1% of total we have better tech discussions than almost anywhere else ive ever seen
Old 09-01-2006, 10:15 PM
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Zetec Andy
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Welcome
Old 09-01-2006, 10:17 PM
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Originally Posted by Stu @ M Developments
Welcome to PassionFord, lets have more pics

Chip, even at only 1% of total we have better tech discussions than almost anywhere else ive ever seen
I agree Stu, hence getting Robbie to come here in the first place.


As you can see from the exhaust manifold he has "knocked up" with his friend for his GT35R LET engine, he is definately someone interested in doing things properly
Old 09-01-2006, 10:41 PM
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aduz
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welcome mate..engine looks sweet
Old 09-01-2006, 10:43 PM
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Welcome - Nice motor there
Old 09-01-2006, 11:06 PM
  #25  
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welcome top looking motor....gonna be a monster when its finished!!!!
Old 09-01-2006, 11:44 PM
  #26  
RobbieS
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thanks guys!

hope to get it running within a couple of weeks. Had a terrible time with parts which did not come in, so i cant build the thing.

It's gonna be an
ecotec 2.0 based main block
oilsquirters for underpiston cooling
15mm main girdle plate for the mainbearingcaps
Omega pistons
h-beam rods
chromo steel crank
uprated oilpump
cil. head big workover
mechanical valvelifters
stronger/double valvesprings
1mm oversized inlet and outletvalves
XE cams/vernier pullys from Catcams, more lift, not too much duration
i'll have to see how much the camtiming needs to be adjusted to prevent too much overlap.
ARP headstudkit
GT35R turbo, with our own made 321ss manifold and tial ext wastgate.
3"downpipe going sidepipe, separate 42mm screamerpipe
ownmade intakemanifold with trumpets inside, 70mm intakepipes and TB
4x440ccm and 4x630ccm injectors
2x bosch 044 fuelpumps and a bigger liftpump for the fuelswirlpot
bigger fuellines
Special steel flywheel from Vmax.de
F28gearbox with Quaiffe diff, doubleplated clutch
KMS enginemanagement.
Custom made big chargecooler, because i dont want to mess up my front with a silly big interooler.
If the engine is in the car i will try to fit an Eaton compressor that i have. When the space allows it, it goes on, otherwise i'll take some lag.

I probably missed something, but thats most of it. I hope to get a 500+ bhp.

some more pics
flanges for manifolds


don't know how you call this machinery in England


manifold pre-design for some measurements

collector as result


welding action


At this point it needs some weldcleaning with special pickling paste. And a polish

Bit of the intake

our ownmade trumpets

Downpipe and screamer



Mr pressure, same as chip but one size bigger A/R turbine

bit of the engineparts


chromo steel crank


inside car 2 weeks ago


Thats all for now, hope to get some more pics of the engine this week of next if the final parts arrive.
Old 09-01-2006, 11:51 PM
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Damn you and your bigger A/R hotside housing, you are making me feel all inadequete now!

I may fit the GT42R ive got kicking around instead now just to outdo you




Seriously though, cant wait to see what results you get from it when it makes it onto the Dyno.

and must chat to you properly soon about this manifold of mine or we are never going to sort out making it at this rate!
Old 09-01-2006, 11:51 PM
  #28  
Physio
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Welcome to passionitdoesntmatterwhatyoudrive.com
Old 09-01-2006, 11:57 PM
  #29  
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Welcome

The inlet looks great, actually, the whole lot does

And yes, tech discussions and info are better here than any other website ive seen, only the TurboMustangs forum comes close.

Some great/clever stuff getting built in the Resto/Projects section too which is always worth a good look.

If you do a search for stuff on here, you can usually find your answer, and anything you cant find, someone usually knows within 190mins!

I dont even own a fast ford anymore, but for tech info/advice this place is the best.

Good place to be.
Old 10-01-2006, 12:17 AM
  #30  
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The more i see that inlet the more i cant help but think it probably distributes more evenly than a swedish one ever would
Old 10-01-2006, 07:32 AM
  #31  
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Hello and welcome Richard

Very nice work. Keep us updated with your projects, and I hope to see them 'in the flesh' sometime, maybe at the nuerburgring.
Old 10-01-2006, 11:46 PM
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Welcome Robbie!

Nice to see you here on a Ford-Forum

time to swap that Astra for a real car

[dutch mode on]

Ik heb je al een tijdje gemist op school ed. Het project schiet al aardig op zo te zien!

Heb je iets van MSN ofzo? Kunnen we eens wat bij kletsen

[dutch mode off]


RS Greetzzz
Bjorn

Old 10-01-2006, 11:52 PM
  #33  
M Brian
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welcome

nice bit of flange there!
Old 11-01-2006, 06:10 AM
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Hello and welcome mate
Old 11-01-2006, 06:30 AM
  #35  
rstoughy
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hello, welcome and enjoy M8

BTW that is some lovely work you have done there
Old 11-01-2006, 04:11 PM
  #36  
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Nice project

Can't we get a dutch sub-forum
Old 11-01-2006, 04:34 PM
  #37  
PaulCossie
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Welcome to PF

Nice bit of engineering there.... also nice to see your using autodesk inventor, very good package and the only thing i use now (well apart from MasterCAM for programming)
Old 11-01-2006, 05:12 PM
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marco polo
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welcome to the nut house
Old 11-01-2006, 05:29 PM
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Twins
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Hello and welcome to pf ,start a thread in the resto room


Quick Reply: Newbie from Holland



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